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KTM 250 SX User Manual

KTM 250 SX
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20 TROUBLESHOOTING 110
Faults Possible cause Action
Engine stalls or is popping into the
carburetor
Lack of fuel
(All 125/150 models)
Turn handle
of the fuel tap to the ON
position. (Figure M01127-10 p. 14)
(250 SX)
Turn handle
of the fuel tap to the ON
position. (Figure B02072-10 p. 14)
(All XC models)
Turn handle
of the fuel tap to the ON
position. (Figure L00904-10 p. 14)
(All XC models)
Turn handle
of the fuel tap to the RES
position. (Figure L00904-10 p. 14)
Refuel. ( p. 26)
Engine takes in bad air Check the intake flange and carburetor for
tightness.
The connector or ignition coil is loose
or oxidized
Clean the connector and treat it with contact
spray.
Engine overheats Too little coolant in cooling system Check the cooling system for leakage.
Check the coolant level. ( p. 94)
Too little air stream Switch off engine when stationary.
Radiator fins very dirty Clean the radiator fins.
Foam formation in cooling system Drain the coolant. ( p. 94)
Refill with coolant. ( p. 95)
Damaged cylinder head or cylinder
head gasket
Check the cylinder head and cylinder head gas-
ket.
Bent radiator hose Change the radiator hose.
Incorrect ignition point due to loose
stator
Adjust the ignition.
White smoke emission (steam in
exhaust gas)
Damaged cylinder head or cylinder
head gasket
Check the cylinder head and cylinder head gas-
ket.
Gear oil exits at the vent hose Too much gear oil added Check the gear oil level. ( p. 103)
Water in the gear oil Damaged shaft seal ring or water
pump
Check the shaft seal ring and water pump.

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KTM 250 SX Specifications

General IconGeneral
Engine Type1-cylinder, 2-stroke engine
Displacement249 cc
Bore x Stroke66.4 mm x 72 mm
StarterKickstarter
Transmission5-speed
Fuel SystemMikuni TMX 38 carburetor
IgnitionKokusan
Final DriveChain
Front SuspensionWP XACT-USD, Ø 48 mm
Rear SuspensionWP XACT Monoshock with linkage
Ground Clearance375 mm
Fuel Tank Capacity7.5 liters
FrameCentral tube frame made of chrome molybdenum steel
Front BrakeDisc brake, 260 mm
Rear BrakeDisc brake, 220 mm

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