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KTM 250 SX User Manual

KTM 250 SX
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11 SERVICE WORK ON THE CHASSIS 63
402580-10
Main work
Remove screws
. Pull out inner tube
.
Remove the glass fiber yarn filling
from the inner tube.
Clean the parts that need to be reinstalled and check for damage.
Fit the new glass fiber yarn filling
into the inner tube.
Slide outer tube
over the inner tube with the new glass fiber yarn filling.
Mount and tighten all screws
.
Guideline
Screws on the main silencer M5 7 Nm (5.2 lbf ft)
Finishing work
Install the main silencer. ( p. 62)
11.32 Removing the fuel tank
Danger
Fire hazardFuel is highly flammable.
Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no
fuel is spilt, especially on hot vehicle components. Clean up spilt fuel immediately.
The fuel in the fuel tank expands when warm and may emerge if overfilled. Follow the instructions on refueling.
Warning
Danger of poisoningFuel is poisonous and a health hazard.
Fuel must not come into contact with the skin, eyes, or clothing. Do not breathe in the fuel vapors. If contact occurs with
the eyes, rinse with water immediately and contact a physician. Immediately clean contaminated areas on the skin with
soap and water. If fuel is swallowed, contact a physician immediately. Change clothing that has been contaminated with
fuel. Store fuel properly in a suitable canister and keep away from children.
Preparatory work
Remove the seat. ( p. 56)
(All 125/150 models)
Turn handle
of the fuel tap to the OFF position.
(Figure M01127-10 p. 14)
(250 SX)
Turn handle
of the fuel tap to the OFF position.
(Figure B02072-10 p. 14)
(All XC models)
Turn handle
of the fuel tap to the OFF position.
(Figure L00904-10 p. 14)
M01163-10
Main work
(All 125/150 models)
Pull off the fuel hose.
Info
Remaining fuel may flow out of the fuel hose.
Remove screws
.

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KTM 250 SX Specifications

General IconGeneral
Engine Type1-cylinder, 2-stroke engine
Displacement249 cc
Bore x Stroke66.4 mm x 72 mm
StarterKickstarter
Transmission5-speed
Fuel SystemMikuni TMX 38 carburetor
IgnitionKokusan
Final DriveChain
Front SuspensionWP XACT-USD, Ø 48 mm
Rear SuspensionWP XACT Monoshock with linkage
Ground Clearance375 mm
Fuel Tank Capacity7.5 liters
FrameCentral tube frame made of chrome molybdenum steel
Front BrakeDisc brake, 260 mm
Rear BrakeDisc brake, 220 mm

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