12 SERVICE WORK ON THE CHASSIS
67
E00375-11
–
Position the brake caliper, and mount and tighten screws
4
.
Guideline
Screw, front
brake caliper
M8 25 Nm (18.4 lbf ft)
Loctite
®
243™
– Mount the cable tie(s).
– Position the brake line, wiring harness, and clamp. Mount and
tighten screws
5
.
Finishing work
– Install the front wheel. ( p. 108)
– Install the headlight mask with the headlight. ( p. 120)
– Check the headlight setting. ( p. 122)
12.9 Removing the lower triple clamp (All standard EXC/XC-W models)
Preparatory work
– Raise the motorcycle with a lift stand. ( p. 63)
– Remove the front wheel. ( p. 107)
– Remove the headlight mask with the headlight. ( p. 119)
– Remove the fork legs. ( p. 65)
– Remove front fender. ( p. 74)
– Remove the handlebar cushion.
V00336-10
Main work
–
Remove screw
1
. Loosen screw
2
. Pull off the upper triple
clamp with the handlebar and hang it to one side.
Info
Protect the components against damage by covering
them.
Do not bend the cables and lines.
V00335-10
–
Remove O-ring
3
. Remove protective ring
4
.
– Take off the lower triple clamp with the steering stem.
– Remove the upper steering head bearing.
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