ENGLISH
20
PERIODIC MAINTENANCE SCHEDULE »
A CLEAN MOTORCYCLE CAN BE CHECKED
MORE QUICKLY WHICH SAVES MONEY!
1st service
after 10 hours or
1000 kilometers
after 20 hours
or 2000 kilo-
meters
after 40 hours or
4000 kilometers
or once a year
Engine
Check gear box oil level z
Change gear box oil z z
Check spark plugs, adjust distance between electrodes z
z
Renew spark plugs
z
Carburetor
Check the carburetor connection boot for cracks and leaks z
Check idle speed setting
z
z
Check that vent hoses are not damaged or bent
z
z
Add-on-parts
Check cooling system for leaks, check quantity of antifreeze
z
z
Check exhaust system for leaks and fitment z
Check cables for damage, smooth operation, bends;
z
z
adjust and lubricate
Check oil level of the clutch master cylinder
z z
z
Clean air filter and filter box z
Check electric wires for damage and bends z
Check headlamp setting z
Check function of electric systems (low beam, high beam, break light, indicator,
z
z
indicator lamps, speedometer illumination, horn, emergency OFF switch or button
Brakes
Check brake fluid level, lining thickness, brake lining
z
z
Check brake lines for damage and leaks
z
z
Check/adjust smooth operation and free travel of handbrake/foot brake lever
z
z
Check tightness of brake system screws
z
z
Chassis
Check shock absorber and fork for leaks and function
z
z
Clean dust bellows z
Bleed fork legs z
Check swing arm bearings z
Check/adjust steering head bearings z z
Check tightness of all chassis screws (triple clamps, fork leg axle passage
z
z
axle nuts and screws, swing arm bearings, shock absorber)
Wheels
Check spoke tension and rim joint z z
Check tires and air pressure
z
z
Check chain, rear sprockets and chain guides for wear, fitment and tension
z
z
Lubricate chain
z
z
Check clearance of wheel bearings
z z
125/200 SX/EXC
250/300 SX/MXC/EXC
IMPORTANT RECOMMENDED MAINTENANCE WORK THAT CAN BE CARRIED OUT BY EXTRA ORDER
at least
once a year
every 2 years
or 20000 km
Check function of exhaust control
z
Complete maintenance of shock absorber z
Complete maintenance of fork z
Clean and grease steering head bearings and gasket elements
z
Clean and adjust carburetor
z
Replace glass fibre- yarn filling of the exhaust main silencer
z
Treat electric contacts and switches with contact grease
z
Change hydraulic clutch fluid
z
Change break fluid
z
IF MOTORCYCLE IS USED FOR COMPETITION 4000KM SERVICE SHOULD BE CARRIED OUT AFTER EVERY RACE!
SERVICE INTERVALS SHOULD NEVER BE EXCEEDED BY MORE THAN 5 HOURS OR 500 KM!
MAINTENANCE WORK DONE BY KTM AUTHORISED WORKSHOPS IS NOT A SUBSTITUTE FOR CARE AND CHECKS DONE BY THE RIDER!
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