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KTM 450 SX 2004 User Manual

KTM 450 SX 2004
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ENGLISH
52
TIGHTENING TORQUES
Hexagon collar screw, engine case, clutch cover, ignition cover M6 10 Nm
Oil drain plug M12x1,5 20 Nm
Allan head plug oil, screen short M16x1,5 10 Nm
Hexagon plug, oil screen long M20x1,5 15 Nm
Collar screw for oil filter cover M5 6 Nm
Plug pressure valve M12x1,5 20 Nm
Jet screw and hollow screw, oil line M8 10 Nm
Screws, oil pump cover M5 Loctite 222 + 6 Nm
Hexagon collar screw, cylinder head top section M6 10 Nm
Hex.collar screw, cylinder head top section, water pump cover M6 8 Nm
Hexagon collar screw, exhaust flange M6 Loctite 243 + 8 Nm
Cylinder head screw M10 40/50 Nm
Allan head screw, camshaft gear M8 Loctite 243 + 28 Nm
Stop screw, autodecompression M5 Loctite 222 + 8 Nm
Allan head screw, cap rocker arm M5 5 Nm
Counter nuts, valve adjustment screw M6x0,75 11 Nm
Allan head screw, primary gear, free wheel M6 Loctite 648 + 16 Nm
Hexagon nut, primary gear M20x1,5 Loctite 243 + 150 Nm
Allan head screw, balancer shaft gear M6 Loctite 243 + 8 Nm
Nut for inner clutch hub M18x1.5 Loctite 243 + 150 Nm
Hexagon collar screw, clutch spring M6 8 Nm
Allan head screw, shift roller locking piece M6 Loctite 243 + 10 Nm
Hexagon collar screw, locking lever M5 Loctite 243 + 6 Nm
Hexagon collar screw, shift roller M5 Loctite 243 + 6 Nm
Hexagon collar screw securing guide, chain guide, chain tensioner M6 Loctite 243 + 8 Nm
Hexagon collar screw, clip M5 Loctite 243 + 6 Nm
Hexagon collar screw, chain adjuster M6 8 Nm
Hexagon collar screw, stator MXC/EXC M6 Loctite 243 + 8 Nm
Hexagon collar screw, stator SX M5 Loctite 243 + 6 Nm
Hexagon collar screw, pulser coil M5 Loctite 243 + 6 Nm
Hexagon collar nut, flywheel M12x1 60 Nm
Hexagon collar screw, bump part kickstarter M6 Loctite 243 + 8 Nm
Hexagon collar screw, spring hanger kickstarter M6 Loctite 243 + 10 Nm
Hexagon collar screw, cover E-starter, only SX M6 Loctite 243 + 8 Nm
Hexagon collar screw, hanger vent hose M6 Loctite 243 + 8 Nm
Allan head screw, kickstarter M8 Loctite 243 + 25 Nm
Hexagon collar screw, shift lever M6 Loctite 243 + 10 Nm
Hexagon screw, engine sprocket M10 Loctite 243 + 60 Nm
Spark plug M10 10 - 12Nm
Spark plug M12x1,25 20 Nm
Engine oil
Only use fully synthetic engine oils that meet the JASO MA quality require-
ments (see information on the can).
KTM recommends Motorex Power Synt 4T in the 10W/50 viscosity (for
temperatures over 0°C, 32°F) or 5W/40 (for temperatures under 0°C,
32°F).
!
CAUTION
!
P
OOR OIL QUALITY OR MINOR QUANTITY CAUSE EARLY ENGINE-WEAR.
0°C
32°F
10W/50
5W/40
JASO T903 MA
TEMPERATUR

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KTM 450 SX 2004 Specifications

General IconGeneral
Engine typeSingle-cylinder, 4-stroke
Displacement449 cc
Compression ratio12.5:1
Cooling systemLiquid cooled
IgnitionKokusan digital
Transmission5-speed
Front suspensionWP USD 48 mm
Front brakesSingle 260mm disc
Rear brakesSingle 220mm disc
Fuel capacity7.5 liters
StarterKickstarter
Seat height925 mm
Bore x Stroke95.0 mm x 63.4 mm
Fuel systemCarburetor
Rear suspensionWP shock absorber

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