9 SERVICE SCHEDULE 21
9.1 Service schedule
S10N S20A S40A S80A J1A
Check the front brake linings. ( p. 48) • • • •
Check the rear brake linings. ( p. 52) • • • •
Check the brake discs. ( p. 46) • • • •
Check brake lines for damage and leakage. • • • •
Change the sealing sleeves of the foot brake cylinder. x
• • •
Change the rear brake fluid. x
•
Check the rear brake fluid level. ( p. 51) • • • •
Check the free travel of the foot brake lever. ( p. 50) • • • •
Check the frame and swingarm. x
• • •
Check swingarm bearing. x
• • •
Check the heim joints on the upper and lower shock absorbers. x
• • •
Service the fork. x
• •
Service the shock absorber. x
•
Check the tire condition. ( p. 56) • • • •
Check the tire air pressure. ( p. 57) • • • •
Check wheel bearing for play. x
• • •
Check the wheel hubs. x
• • •
Check rim run-out. x
• • • •
Check the spoke tension. ( p. 57) • • • •
Check the chain, rear sprocket, engine sprocket, and chain guide. ( p. 40) • • • •
Check the chain tension. ( p. 39) • • • •
Lubricate all moving parts (e. g. hand levers, chain, ...) and check for smooth opera-
tion. x
• • • •
Change the front brake fluid. x
•
Check the front brake fluid level. ( p. 46) • • • •
Check the play of the handbrake lever. ( p. 45) • • • •
Grease the steering head bearing. x ( p. 32)
•
Check play of steering head bearing. ( p. 31) • • • •
Check the clutch. x
• •
Change the piston. x
• •
Change the connecting rod, conrod bearing and crank pin. x
• •
Change the crankshaft bearing. x
• •
Check the transmission. x
• •
Change all engine bearings. x
•
Change the gear oil. x ( p. 69)
• • •
Check the gear oil level. ( p. 69) • • •
Change the spark plug. x
• • •
Change the spark plug connector. x
• •
Check the cylinder and piston. x
• • •
Check the intake membrane. x
• • •
Check all hoses (e. g. fuel, cooling, bleeding, drainage) and sleeves for tearing, tight-
ness and correct routing. x
• • • •
Check the antifreeze and coolant level. ( p. 59) • • • •
Check the cables for damage and routing without sharp bends. x
• • • •
Check the cables for damage, routing without sharp bends and correct adjustment. • • • •
Clean the air filter and air filter box. x ( p. 36)
• • • •
Change the glass fiber yarn filling of the main silencer. x ( p. 37)
• • •
Check the screws and nuts for tightness. x
• • • •