RC 200

KTM RC 200 User Manual

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12 SERVICE WORK ON THE CHASSIS 103

12.21 Removing the right side cover

L02178-10

–

Remove screws



.

–

Remove screws



.

–

Pull off holding lug in area



.

L02185-10

–

Remove expanding rivet



.

– Take off the side cover.

Table of Contents

Default Chapter5
- Table of Contents5
1 Means of Representation9
- Symbols Used9
- Formats Used10
2 Safety Advice11
- Use Definition11
- Degrees of Risk and Symbols12
- Tampering Warning12
- Safe Operation13
- Protective Clothing14
- Work Rules14
- Environment14
- Owner's Manual15
3 Important Notes16
- Manufacturer and Implied Warranty16
- Operating and Auxiliary Substances16
- Spare Parts, Accessories16
- Service17
- Figures17
- Customer Service17
4 View of Vehicle18
- View of Vehicle, Front Left (Example)18
- View of Vehicle, Rear Right (Example)20
5 Serial Numbers22
- Chassis Number22
- Type Label22
- Engine Number23
- Key Number23
6 Controls24
- Clutch Lever24
- Hand Brake Lever24
- Throttle Grip25
- Horn Button25
- Light Switch26
- High Beam Flasher Button26
- Turn Signal Switch27
- Emergency off Switch27
- Electric Starter Button28
- Ignition/Steering Lock28
- Locking the Steering29
- Unlocking the Steering29
- Opening the Filler Cap30
- Closing the Filler Cap31
- Seat Lock31
- Tool Set32
- Grab Handles32
- Passenger Footrests33
- Shift Lever33
- Foot Brake Lever34
- Side Stand35
7 Combination Instrument36
- Overview36
- Activation and Test37
- Warning Notes38
- Function Buttons41
- Indicator Lamps42
- Display43
- Filling Level Display in Fuel Tank44
- TRIP F Display45
- Coolant Temperature Indicator46
- Info Display47
- Riding Time/Average Speed Menu48
- Average Speed/Average Fuel Consumption 1 Menu48
- Average Fuel Consumption 1/Average Fuel Consumption 2 Menu49
- Average Fuel Consumption 2/Service Menu50
- Service/Range Menu51
- Range/Riding Time Menu52
- Total Distance Menu ODO53
- Distance Menu 1 TRIP 154
- Distance Menu 2 TRIP 254
- Setting Kilometers or Miles55
- Setting the Time56
- Adjusting the Shift Speed RPM 156
- Adjusting the Shift Speed RPM 257
8 Preparing for Use58
- Advice on First Use58
- Running in the Engine59
- Loading the Vehicle60
9 Riding Instructions62
- Checks and Maintenance When Preparing for Use62
- Starting63
- Starting off65
- Shifting, Riding65
- Applying the Brakes68
- Stopping, Parking70
- Transport71
- Refueling72
10 Service Schedule74
- Additional Information74
- Required Work74
- Recommended Work76
11 Tuning the Chassis77
- Adjusting the Spring Preload of the Shock Absorber77
- Adjusting the Shift Lever78
12 Service Work on the Chassis80
- Raising the Motorcycle with the Rear Wheel Stand80
- Taking the Motorcycle off of the Rear Wheel Stand80
- Raising the Motorcycle with the Front Wheel Stand81
- Taking the Motorcycle off of the Front Wheel Stand82
- Cleaning the Dust Boots of the Fork Legs83
- Removing the Front Rider's Seat85
- Mounting the Front Rider's Seat85
- Removing the Passenger Seat86
- Mounting the Passenger Seat86
- Checking for Chain Dirt Accumulation87
- Cleaning the Chain88
- Checking the Chain Tension89
- Adjusting the Chain Tension91
- Checking the Chain, Rear Sprocket, and Engine Sprocket94
- Removing the Battery Cover96
- Mounting the Battery Cover98
- Removing the Front Spoiler98
- Fitting Front Spoiler100
- Removing the Left Side Cover102
- Installing the Left Side Cover103
- Removing the Right Side Cover105
- Installing the Right Side Cover106
13 Brake System107
- Antilock Braking System (ABS) (RC 125)107
- Checking the Brake Discs108
- Checking the Brake Fluid Level of the Front Brake109
- Adding Front Brake Fluid110
- Checking the Front Brake Linings111
- Checking the Rear Brake Fluid Level112
- Adding Rear Brake Fluid113
- Checking the Rear Brake Linings115
- Checking the Free Travel of Foot Brake Lever116
- Adjusting the Free Travel of the Foot Brake Lever117
14 Wheels, Tires119
- Removing the Front Wheel119
- Installing the Front Wheel120
- Removing the Rear Wheel123
- Installing the Rear Wheel125
- Checking the Rear Hub Rubber Dampers129
- Checking the Tire Condition130
- Checking the Tire Air Pressure131
15 Electrical System133
- Removing the Battery133
- Installing the Battery134
- Recharging the Battery135
- Changing the ABS Fuses (RC 125)138
- Changing the Fuses of Individual Power Consumers140
- Changing the Low Beam Bulb143
- Changing the High Beam Bulb145
- Checking the Low Beam Headlight Adjustment146
- Checking the High Beam Headlight Adjustment147
- Adjusting the Headlight Range of the Low Beam148
- Adjusting the Headlight Range of the High Beam148
16 Cooling System149
- Checking the Coolant Level in the Compensating Tank150
- Checking the Antifreeze and Coolant Level152
- Correcting the Coolant Level in the Compensating Tank154
- Draining the Coolant155
- Filling/Bleeding the Cooling System156
17 Tuning the Engine159
- Checking the Play in the Throttle Cable159
- Adjusting the Play in the Throttle Cable160
- Checking the Clutch Lever Play160
- Adjusting the Clutch Cable Play161
18 Service Work on the Engine162
- Checking the Engine Oil Level162
- Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen162
- Adding Engine Oil165
19 Cleaning, Care167
- Cleaning the Motorcycle167
- Checks and Maintenance Steps for Winter Operation169
20 Storage171
- Preparing for Use after Storage172
21 Troubleshooting173
22 Blink Code176
23 Technical Data182
- Engine182
- Rc 200183
- Engine Tightening Torques185
- Capacities187
- Engine Oil187
- Coolant188
- Fuel188
- Chassis188
- Electrical System189
- Tires190
- Fork190
- Shock Absorber191
- Chassis Tightening Torques191
- Substances197
24 Substances200
- Auxiliary Substances200
25 Auxiliary Substances202
- Standards202
27 Index of Special Terms203
28 List of Abbreviations204
29 List of Symbols205
- Red Symbols205
- Yellow and Orange Symbols205
- Green and Blue Symbols205
- Index206

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KTM RC 200 Specifications

General

Brand	KTM
Model	RC 200
Category	Motorcycle
Language	English

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