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KTM
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RC 200
KTM RC 200 User Manual
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12
SERVICE
WORK
ON
THE
CHASSIS
104
12.22
Installing
the
right
side
cover
L02178-10
–
Position
the
side
cover.
–
Mount
and
tighten
screws
.
Guideline
Screw,
side
cover
M6
7
Nm
(5.2
lbf
ft)
–
Push
on
the
side
cover
in
area
.
The
holding
lug
engages
in
the
drilled
hole
on
the
front
spoiler.
–
Mount
and
tighten
screws
.
Guideline
Screw,
side
cover
on
front
mask
M6
6
Nm
(4.4
lbf
ft)
L02185-10
–
Mount
expanding
rivet
.
105
107
Table of Contents
Default Chapter
5
Table of Contents
5
1 Means of Representation
9
Symbols Used
9
Formats Used
10
2 Safety Advice
11
Use Definition
11
Degrees of Risk and Symbols
12
Tampering Warning
12
Safe Operation
13
Protective Clothing
14
Work Rules
14
Environment
14
Owner's Manual
15
3 Important Notes
16
Manufacturer and Implied Warranty
16
Operating and Auxiliary Substances
16
Spare Parts, Accessories
16
Service
17
Figures
17
Customer Service
17
4 View of Vehicle
18
View of Vehicle, Front Left (Example)
18
View of Vehicle, Rear Right (Example)
20
5 Serial Numbers
22
Chassis Number
22
Type Label
22
Engine Number
23
Key Number
23
6 Controls
24
Clutch Lever
24
Hand Brake Lever
24
Throttle Grip
25
Horn Button
25
Light Switch
26
High Beam Flasher Button
26
Turn Signal Switch
27
Emergency off Switch
27
Electric Starter Button
28
Ignition/Steering Lock
28
Locking the Steering
29
Unlocking the Steering
29
Opening the Filler Cap
30
Closing the Filler Cap
31
Seat Lock
31
Tool Set
32
Grab Handles
32
Passenger Footrests
33
Shift Lever
33
Foot Brake Lever
34
Side Stand
35
7 Combination Instrument
36
Overview
36
Activation and Test
37
Warning Notes
38
Function Buttons
41
Indicator Lamps
42
Display
43
Filling Level Display in Fuel Tank
44
TRIP F Display
45
Coolant Temperature Indicator
46
Info Display
47
Riding Time/Average Speed Menu
48
Average Speed/Average Fuel Consumption 1 Menu
48
Average Fuel Consumption 1/Average Fuel Consumption 2 Menu
49
Average Fuel Consumption 2/Service Menu
50
Service/Range Menu
51
Range/Riding Time Menu
52
Total Distance Menu ODO
53
Distance Menu 1 TRIP 1
54
Distance Menu 2 TRIP 2
54
Setting Kilometers or Miles
55
Setting the Time
56
Adjusting the Shift Speed RPM 1
56
Adjusting the Shift Speed RPM 2
57
8 Preparing for Use
58
Advice on First Use
58
Running in the Engine
59
Loading the Vehicle
60
9 Riding Instructions
62
Checks and Maintenance When Preparing for Use
62
Starting
63
Starting off
65
Shifting, Riding
65
Applying the Brakes
68
Stopping, Parking
70
Transport
71
Refueling
72
10 Service Schedule
74
Additional Information
74
Required Work
74
Recommended Work
76
11 Tuning the Chassis
77
Adjusting the Spring Preload of the Shock Absorber
77
Adjusting the Shift Lever
78
12 Service Work on the Chassis
80
Raising the Motorcycle with the Rear Wheel Stand
80
Taking the Motorcycle off of the Rear Wheel Stand
80
Raising the Motorcycle with the Front Wheel Stand
81
Taking the Motorcycle off of the Front Wheel Stand
82
Cleaning the Dust Boots of the Fork Legs
83
Removing the Front Rider's Seat
85
Mounting the Front Rider's Seat
85
Removing the Passenger Seat
86
Mounting the Passenger Seat
86
Checking for Chain Dirt Accumulation
87
Cleaning the Chain
88
Checking the Chain Tension
89
Adjusting the Chain Tension
91
Checking the Chain, Rear Sprocket, and Engine Sprocket
94
Removing the Battery Cover
96
Mounting the Battery Cover
98
Removing the Front Spoiler
98
Fitting Front Spoiler
100
Removing the Left Side Cover
102
Installing the Left Side Cover
103
Removing the Right Side Cover
105
Installing the Right Side Cover
106
13 Brake System
107
Antilock Braking System (ABS) (RC 125)
107
Checking the Brake Discs
108
Checking the Brake Fluid Level of the Front Brake
109
Adding Front Brake Fluid
110
Checking the Front Brake Linings
111
Checking the Rear Brake Fluid Level
112
Adding Rear Brake Fluid
113
Checking the Rear Brake Linings
115
Checking the Free Travel of Foot Brake Lever
116
Adjusting the Free Travel of the Foot Brake Lever
117
14 Wheels, Tires
119
Removing the Front Wheel
119
Installing the Front Wheel
120
Removing the Rear Wheel
123
Installing the Rear Wheel
125
Checking the Rear Hub Rubber Dampers
129
Checking the Tire Condition
130
Checking the Tire Air Pressure
131
15 Electrical System
133
Removing the Battery
133
Installing the Battery
134
Recharging the Battery
135
Changing the ABS Fuses (RC 125)
138
Changing the Fuses of Individual Power Consumers
140
Changing the Low Beam Bulb
143
Changing the High Beam Bulb
145
Checking the Low Beam Headlight Adjustment
146
Checking the High Beam Headlight Adjustment
147
Adjusting the Headlight Range of the Low Beam
148
Adjusting the Headlight Range of the High Beam
148
16 Cooling System
149
Checking the Coolant Level in the Compensating Tank
150
Checking the Antifreeze and Coolant Level
152
Correcting the Coolant Level in the Compensating Tank
154
Draining the Coolant
155
Filling/Bleeding the Cooling System
156
17 Tuning the Engine
159
Checking the Play in the Throttle Cable
159
Adjusting the Play in the Throttle Cable
160
Checking the Clutch Lever Play
160
Adjusting the Clutch Cable Play
161
18 Service Work on the Engine
162
Checking the Engine Oil Level
162
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen
162
Adding Engine Oil
165
19 Cleaning, Care
167
Cleaning the Motorcycle
167
Checks and Maintenance Steps for Winter Operation
169
20 Storage
171
Preparing for Use after Storage
172
21 Troubleshooting
173
22 Blink Code
176
23 Technical Data
182
Engine
182
Rc 200
183
Engine Tightening Torques
185
Capacities
187
Engine Oil
187
Coolant
188
Fuel
188
Chassis
188
Electrical System
189
Tires
190
Fork
190
Shock Absorber
191
Chassis Tightening Torques
191
Substances
197
24 Substances
200
Auxiliary Substances
200
25 Auxiliary Substances
202
Standards
202
27 Index of Special Terms
203
28 List of Abbreviations
204
29 List of Symbols
205
Red Symbols
205
Yellow and Orange Symbols
205
Green and Blue Symbols
205
Index
206
5
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KTM RC 200 Specifications
General
Brand
KTM
Model
RC 200
Category
Motorcycle
Language
English
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