5.3 COOLING
SYSTEM
92.4mm
STROKE
SERIES
WSM,01092
008713078
Radiator Water Leakage
1. Pour a specified amount of water into the
radiator.
2.
Set a radiator tester (Code
No:
07909-31551).
Increase water pressure to the specified pressure
of
1.4
kgfkm2 (137 kPa,
20
psi).
3. Check each section for water leakage.
4.
When water leakage
is
excessive, replace the
radiator.
If
water leakage
is
caused
by
a small
pinhole, correct the radiator
with
radiator cement.
Radiator Cap Air Leakage
1. Set a radiator tester (Code No: 07909-31551) to
2.
Apply the specified pressure
of
0.9 kgfkmz (98.1
3.
Check if the pressure drop to less than 0.6 kgflcrnz
4.
If
the pressure
is
less than the factory specification,
the radiator cap.
kPa, 12.8
psi).
(59 kPa,
9
psi)
in
10 seconds.
replace
it.
0087F079
DISASSEM
B
LI
NG
AND ASSEMBLING
--Ly
4109F020
Thermostat
1.
Remove the thermostat cover
(1).
2.
Remove the thermostat (2).
(When reassembling)
0
Apply a liquid gasket (Three Bond 1215 or
equivalent) only at the thermostat cover side of
the gasket.
(1)
Thermostat
Cover
(2)
Thermostat
Water Pump
1 Remove the fan and fan pulley.
2.
Remove the water pump from gear case cover.
3. Remove the water pump flange (1).
4.
Press out the water pump shaft
(2)
with
the
5.
Remove the impeller
from
the water
pump
shaft.
6.
Remove the mechanical seal (4).
(When reassembling)
0
Replace the mechanical seal
with
new one.
(1)
Water
Pump
Flange
(2)
Water
Pump
Shaft
(3)
Water
Pump
Body
(4)
Mechanical
Seal
(5)
Imppller
impeller (5)
on
it.
S-103