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Compact Excavator
KX040-4
Kubota KX040-4 User Manual
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69
MAINTENANCE
B
Greasing Bucket Pin
Grease the marked grease nipples shown by arrows in the
illustration below.
B
Greasing Boom Swing Fulcrum
Grease the marked grease nipples shown by arrows in the
illustration below.
(1) Dozer cylinder boss
(2) Dozer linkage pin
(1) Angle pin
(2) Angle cylinde
r boss
92
94
Table of Contents
Table of Contents
5
Dealer Service
25
Safe Operation
25
Technical Data
26
Description of Machine Parts
27
Instrument Panel and Control Elements
28
Checks before Start
30
Daily Checks
30
Checking the Devices
30
Starter Switch
30
Display Selector Switch
31
LCD Display for Normal Operation
31
Warning Lamp
34
LCD Display for Warning
34
Setting the Clock
36
Reordering the Year/Month/Day and Changing the AM/PM System to the 24-Hour One
37
Log Record
38
Periodic Check
39
If All the Check Points Are Not Displayed at a Glance on a Single Screen
39
When the Check-Up Is Completed
41
Horn Switch
41
Light Switch
41
AUX Port Flow Rate Limit Switch
41
Auto Idle Switch
42
Throttle Potentiometer
42
Travel Speed Switch
42
Inhibit Diesel Particulate Filter (DPF) Regeneration Switch
43
Eco Mode
44
Cab Type Machines
44
Wiper/Washer Switch
44
Interior Lamp
44
Heater Switch
45
Beacon Light Switch
45
Opening/Closing of CAB Door
45
Opening/Closing of Front CAB Window
46
Opening/Closing of Side CAB Window
46
Emergency Hammer
46
Air Conditioner
47
Air Flow
47
Air Control Vent
47
Control Panel
48
Operation
48
Handling the Safety Devices
48
Pilot Control Lock Lever
48
Operation of the Engine
49
Starting the Engine
49
Starting the Engine under Cold Conditions
50
Starting with an Auxiliary Battery
51
Observe Following Guidelines When Starting with an Auxiliary Battery
51
Check Points after Starting the Engine
51
Stopping the Engine
52
Engine Stop Button
52
Precautions in Case of Overheat
52
Excavator Operation
53
Running-In of the New Excavator
53
Do Not Work with Full Engine Rpm's or Full Loads During the First 50 Working Hours
53
Oil Change in the Run-In Stage
53
Adjusting the Operator's Seat
53
Seat Belt
54
Starting
54
Pilot Control Lock Lever
54
Driving
55
Drive Levers(Right,Left)
56
Turns
56
Pivot Turn
56
Spin Turn
57
Up and Downhill Driving
58
Parking on a Slope
58
Operation of the Dozer
58
Two Pattern Selection System(Tpss)
59
Pattern Change
59
Operation of the Boom
60
Operation of the Arm
60
Operation of the Bucket
61
Unit Swing and Boom Swing Operation
61
Unit Swing Operation
61
Boom Swing Operation
61
Auxiliary Port Operation
62
Selecting the Action Modes
62
AUX Port Handling Procedure
63
Setting the Maximum Flow Volume
65
How to Release Pressure Trapped in the Hydraulic System
70
Angle Blade Operation
71
1-Way or 2-Way CIRCUIT SELECTION VALVE OPERATION
72
Boom Lowering Valve
73
Auto Idle (Ai) Operation
73
ANTI-THEFT DEVICE (for KCL Only)
74
Anti-Theft Device
74
Important Information on Excavator Operation
77
Transporting the Excavator on a Vehicle
78
Lifting of the Excavator
80
Maintenance
82
Maintenance Intervals
82
Opening and Closing of Covers
87
Opening/Closing of the Engine Hood
87
Opening/Closing of the Side Cover
87
Where to Store the Tool
88
Cup Holder
88
Where to Store the Grease Gun
88
Where to Keep Operator's Manual
88
Daily Checks
89
Checking Coolant Level
89
Checking Fuel Level
89
Checking Engine Oil Level
90
Checking Hydraulic Oil Level
90
Checking V-Belt
91
Checking Radiator and Oil Cooler
91
Checking Washer Liquid
92
Checking and Cleaning Engine and Electrical Wiring
92
Washing Whole Machine
92
Greasing Front Attachments (Without Bucket Pin and Boom Swing Fulcrum)
92
Greasing Bucket Pin
93
Greasing Boom Swing Fulcrum
93
Regular Checks and Maintenance Work
94
Every 50 Service Hours
94
Draining Fuel Tank
94
Draining Water Separator
94
Checking Battery Condition
95
Greasing Swing Bearing Teeth
96
Every 200 Service Hours
97
Adjusting V-Belt Tension
97
Checking Radiator Hoses and Clamps
98
Grease Swing Ball Bearing
98
Inspection and Cleaning Air Filter Element
98
Air Filter Maintenance
99
Cleaning Evacuator Valve
99
Checking Diesel Particulate Filter (DPF) Muffler
99
Checking Fuel Line and Intake Air Line
100
Air Conditioner
100
Cleaning Air Filter
100
Checking Air-Conditioner Condenser
101
Every 500 Service Hours
101
Changing Engine Oil
101
That Service Hour Is Less than 500 Hours)
101
Replacing Engine Oil Filter Cartridge (Replace the Engine Oil Filter Cartridge Every 500 Hours,Or Every 1 Year in the Case that Service Hour Is Less than 500 Hours)
102
Drive Unit Oil Change(First Oil Change of the 50 Hours)
102
Replacing Fuel Filter Cartridge
103
Replacing Breather Filter
103
Replacing Fan Belt
103
Every 1000 Service Hours
103
Replacing the Hydraulic Pilot Filter Element
103
Replacing Hydraulic Return Filter Element
104
Hydraulic Oil Change (Including Replacing of the Suction Filter in the Hydraulic Tank)
104
Hydraulic Oil Check with Hydraulic Hammers
105
Every 1000 Service Hours or Once a Year
106
Checking EGR Cooler
107
Biennial Servicing
108
Replacing Fuel Hoses and Clamps
109
Replacing Intake Air Line
110
Other Adjustments and Replacements
111
Special Information When Using Rubber Tracks
112
Changing the Bucket
113
Fuse Capacities and Circuits
114
Auxiliary Electric
115
Troubleshooting
116
Operation under Cold Weather Conditions
118
Long Storage
119
Recommended Oils
121
Appendices
123
Main Dimensions
123
Lifting Capacity
124
List of Screens
127
List of Normal Screens
127
Navigation List of Screens
128
4
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Kubota KX040-4 Specifications
General
Brand
Kubota
Model
KX040-4
Category
Compact Excavator
Language
English
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