KYMCO Mongoose/KXR 250 User Manual

9.DRIVE AND DRIVEN PULLEYS
9-2
Mongoose/KXR 250
SERVICE INFORMATION
GENERAL INSTRUCTIONS
• The drive pulley, clutch and driven pulley can be serviced with the engine installed in the frame.
• Avoid getting grease and oil on the drive belt and pulley faces. Remove any oil or grease from
them to minimize the slipping of drive belt and drive pulley.
SPECIFICATIONS
Ite
m
Standard
(
mm
)
Service Limit
(
mm
)
Movable drive face bushin
g
I.D. 26.989～27.052 27.06
Drive face collar O.D. 26.96～26.974 26.94
Drive belt width 23.6～24.4 22
Clutch linin
g
thickness
⎯
0.5
Clutch outer I.D. 153.0～153.2 153.5
Driven face s
p
rin
g
free len
g
th
⎯
131
Driven face O.D. 39.965～39.985 39.94
Movable driven face I.D. 40.000～40.025 40.06
Wei
g
ht roller O.D. 22.92～23.08 22.8
TORQUE VALUES
Drive face nut 9.0～10.0kgf-m
Clutch outer nut 5.0～6.0kgf-m
Drive plat nut 5.0～6.0kgf-m
SPECIAL TOOLS
Universal holder E017 Clutch spring compressor E027
Bearing puller E008 Oil seal and bearing install E014
TROUBLESHOOTING
Engine starts but motorcycle won’t move Lack of power
• Worn drive belt • Worn drive belt
• Broken ramp plate • Weak driven face spring
• Worn or damaged clutch lining • Worn weight roller
• Broken driven face spring • Fouled drive face
Engine stalls or motorcycle creeps
• Broken clutch weight spring

KYMCO Mongoose/KXR 250 Specifications

General

Brand	KYMCO
Model	Mongoose/KXR 250
Category	Offroad Vehicle
Language	English