3 - 26
D - EVERY 500 HOURS SERVICE
Carry out the operations described previously as well as the following operations.
D1 - I.C. ENGINE OIL
DRAIN
D2 - I.C. ENGINE OIL FILTER
CHANGE
Place the lift truck on level ground, let the I.C. engine run at idle for a few minutes, then
stop the I.C. engine.
DRAINING THE OIL
- Open the I.C. engine bonnet.
- Place a container under drain plug 1 (Fig. D1/1) and unscrew the plug 2 (Fig. D1/1).
- Take drain hose 3 (Fig. D1/2).
- Place the end of the drain hose in the container and screw fully the union on draining
port 4 (Fig. D1/3).
- Remove filler cap 5 (Fig. D1/4) in order to ensure that the oil is drained properly.
Dispose of the drain oil in an ecological manner.
REPLACEMENT OF THE FILTER
- Open the battery cowl 6 (Fig. D1/5) and maintain it in open position by using the
knurled nut 7 (Fig. D1/5).
- Remove I.C. engine oil filter 8 (Fig. D1/6) ; discard the filter and the filter seal.
- Clean the filter bracket with a clean, lint-free cloth.
- Fill the new oil filter (See chapter : FILTERS CARTRIDGES AND BELTS in paragraph
: 3 - MAINTENANCE) with I.C. engine oil and lightly grease the seal.
- Refit the oil filter on the filter bracket.
Tighten the oil filter by hand pressure only and lock the filter in place by a quarter
turn.
FILLING UP THE OIL
- Loosen, clean and put back in place the drain hose 3 (Fig. D1/2).
- Refit and tighten drain plug 2 (Fig. D1/1).
- Fill up with oil (See chapter : LUBRICANTS AND FUEL in paragraph : 3 -
MAINTENANCE) by filler port 5 (Fig. D1/4).
- Wait a few minutes to allow the oil to flow into the sump.
- Start the I.C. engine and let it run for a few minutes.
- Check for possible leaks at the drain plug and the oil filter.
- Stop the I.C. engine, wait a few minutes and check the level between the two MAXI
and MINI notches on dipstick 9 (Fig. D1/4).
- Top up the level if necessary.
D1/3
D1/1
D1/2
D1/4
1
2
3
4
5
9
D1/5
D1/6
6
7
8
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