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Mercury 200 User Manual
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OUTBOARD INSTALLATION
109
Oil Injection Set‑Up
FILLING OIL SYSTEM
1.
Fill
the
remote
oil
tank
with the
recommended
oil.
Refer to
Oil
Recommendation
. Tighten the fill cap securely.
a
2683
a -
Fill cap
2.
Remove
the
cap and
fill
the
engine
oil
tank
with oil.
Reinstall
the fill cap and tighten securely.
b
a
24292
a -
Engine oil tank
b -
Fill cap
114
116
Table of Contents
Table of Contents
3
Transfer of Warranty
7
Warranty Registration United States and Canada
7
Warranty Information
7
Warranty Registration Outside the United States and Canada
8
Outboard Limited Warranty United States, Canada, Europe and Confederation of Independent States
9
Outboard Limited Warranty (Middle-East, and Africa)
12
Year Limited Warranty against Corrosion
15
Warranty Coverage and Exclusions
19
Boater's Responsibilities
22
Before Operating Your Outboard
22
General Information
22
Boat Horsepower Capacity
23
High-Speed and High-Performance Boat Operation
23
Propeller Selection
23
Outboard Remote Control Models
26
Remote Steering Notice
27
Lanyard Stop Switch
28
Protecting People in the Water
30
Passenger Safety Message - Pontoon Boats and Deck Boats
31
Wave and Wake Jumping
32
Impact with Underwater Hazards
33
Exhaust Emissions
34
Selecting Accessories for Your Outboard
36
Safe Boating Suggestions
36
Recording Serial Number
38
Specifications
38
Component Identification
40
Trailering Boat/Outboard
41
Transporting
41
Fuel Recommendations
42
Fuel and Oil
42
Oil Recommendation
43
Fuel Requirements for Engine Break-In
44
Avoiding Fuel Flow Restriction
44
Filling Remote Oil Tank
44
Filling Engine Mounted Oil Reservoir Tank
44
Filling Fuel Tank
45
Remote Control Features
46
Features and Controls
46
Warning System
47
Power Trim and Tilt
50
Pre-Starting Check List
54
Operating in Freezing Temperatures
54
Operation
54
Operating in Salt Water or Polluted Water
55
Operating at High Elevations
55
Setting Trim Angle While Running Engine at Idle Speed
56
Engine Break-In Procedure
56
Starting the Engine
57
Gear Shifting
60
Stopping the Engine
61
Outboard Care
62
EPA Emissions
62
Maintenance
62
Inspection and Maintenance Schedule
63
Flushing the Cooling System
64
Exterior Care
65
Top Cowl Removal and Installation
65
Fuel System
66
Steering Link Rod Fasteners
67
Fuse Replacement
68
Corrosion Control Anode
69
Battery Inspection
70
Propeller Replacement
71
Spark Plug Inspection and Replacement
74
Lubrication Points
75
Checking Power Trim Fluid
78
Gearcase Lubrication
79
Submerged Outboard
81
Storage Preparation
82
Storage
82
Protecting Internal Engine Components
83
Protecting External Outboard Components
83
Gearcase
84
Positioning Outboard for Storage
84
Battery Storage
84
Starter Motor will Not Crank the Engine
85
Engine will Not Start
85
Troubleshooting
85
Engine Runs Erratically
86
Performance Loss
86
Battery will Not Hold Charge
86
Local Repair Service
87
Service Away from Home
87
Parts and Accessories Inquiries
87
Service Assistance
87
Owner Service Assistance
87
Mercury Marine Service Offices
88
Important Information
90
Avoiding Fuel Flow Restriction
90
Outboard Installation
90
Boat Horsepower Capacity
91
Start in Gear Protection
91
Selecting Accessories for Your Outboard
91
Fuel Tanks
92
Filling the Fuel System
92
Installation Specifications
93
Lifting the Outboard
93
Steering Cable - Starboard Side Routed Cable
94
Steering Link Rod Fasteners
95
Determining Recommended Outboard Mounting Height
98
Drilling Outboard Mounting Holes
99
Fastening the Outboard to the Transom
101
Electrical, Hoses, Control Cables and Front Clamp
104
Single Outboard
105
Filling the Fuel System
114
Oil Injection Set-Up
115
Trim in Pin
117
Other manuals for Mercury 200
Operation And Maintenance Manual
60 pages
Service Bulletin
5 pages
5
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Mercury 200 Specifications
General
Brand
Mercury
Model
200
Category
Outboard Motor
Language
English
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