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800 Pro X
Polaris 800 Pro X User Manual
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91
MAINTENANCE
Br
akes
Br
ake
Com
ponents
1.
Brak
e
Cal
i
per
2.
Ch
ain
case
3.
Brake
Disc
4.
Bac
king
Plate
5.
Brak
e
P
ad
M
ateri
al
(R
epl
ace
when
th
ick
ness
i
s
l
ess
t
han
1/
16
″
).
Excessive
Brake
Lever
T
ravel
Hydra
ulic
bra
kes
are
self-a
djusting,
but
if
exce
ssive
brake
pad
clea
ranc
e
deve
lops,
as
describe
d
on
page
90,
the
machine
should
be
retu
rned
t
o
an
aut
ho
rized
Po
lari
s
d
ealer
fo
r
in
spect
i
on
an
d
adj
us
tm
ent
.
1
2
3
4
5
92
94
Table of Contents
Table of Contents
7
Introduction
9
Important Notes for Owners and Drivers
9
Preservation of the Environment
10
Introduction
11
Vehicle Identification Numbers
11
Safety
12
Operator Safety
12
Safety
14
Survival Preparation
14
Disabled Operators
15
Riding Apparel
15
Riding Position
15
Excessive Speed
16
Ice and Snow Build-Up
16
Driver Awareness
17
Driving in Hilly Terrain
18
Clutch Guard
19
Drive Belt
19
Driving Downhill
19
Powder Snow Operation
20
Cold Weather Drive-Away
21
Driving on Slippery Surfaces
21
Intake Silencer
21
Rider Capacities
22
Driving Responsibly
23
Windchill/Temperature Charts
24
Clutch Cover Warning
25
Pressure Cap Warning
25
Safety Decals and Locations
25
Passenger Warning
26
Operation Warning
28
Track Warning
26
Features and Controls
30
Features and Controls
32
D.e.t. Flash Signals
33
D.e.t. Troubleshooting
33
Front Suspension Adjustments
34
Shock Absorber Components
35
The Perfect Fit
34
The Perfect Fit
36
Front Springs
37
Shock Valving
37
Suspension Performance Tips
38
Suspension Coupling
42
Weight Transfer During Acceleration
44
Handlebar Adjustments
45
Handlebar with Riser Block
45
Traction Products
47
Wear Strips
49
Pre-Ride Inspections
50
Before Starting the Engine
50
Brake Lever Travel
51
Hydraulic Brakes
51
Pre-Ride Inspections
52
Track Inspection
53
Start the Engine and Check
54
Operation
55
Starting a Cold Engine
55
Starting the Engine
55
Engine Break-In
56
Starting a Warm Engine
56
Oil Recommendations
57
Variable Exhaust System
57
Operation
57
Oil Injection System
57
Track Warm-Up
58
Premium Fuel Switch
60
Fuel Reserve Capacity
61
Fuel System Deicers
61
Low Oil Level
61
Low Oil Indicator Light
62
Jetting Guidelines
63
Engine Stop Switch
64
Throttle Lever
65
Emergency Stopping
66
Emergency Starting
67
Reverse Operation
68
Altitude Setting
69
Maintenance
71
Daily Storage
71
Maintenance Chart
72
Maintenance
73
Maintenance Log
74
Polaris Products
76
Suspension and Steering
76
Choke and Cable
78
Driveshaft Bearing Greasing
78
Jackshaft Bearing Greasing
78
Throttle Cable
78
Chaincase Oil Level
79
Spark Plugs
80
Intake Filter
82
Water Pump Belt Inspection
83
Water/Sediment Trap Service
84
Oil Filter
85
Exhaust System
87
Coolant Level
88
Coolant Mixture
88
Flushing the Cooling System
89
Bleeding the Cooling System
90
Drive Chain Tension
91
Hydraulic Brake Inspection
92
Brake Components
93
Brake Fluid
94
Bleeding the Hydraulic Brake System
95
Headlight Adjustment
96
Clutch System
98
Drive Belt Removal
99
Drive Belt Installation
99
Clutch Center Distance
100
Clutch System
100
Drive Belt Adjustment
100
Torque Stop
100
Chain Tension
101
Oil Level
101
Tool Kit
101
Fall Tune-Up
102
For Your Protection
102
Track Tension
103
Track Tension Data
103
Track Alignment
104
Track Lubrication
105
Steering System
106
Ski Alignment
107
Skag Replacement
108
Ski Skags
108
Suspension Maintenance
109
Cleaning and Preservation
110
Controls and Linkage
110
Clutch and Drive System
111
Electrical Connections
112
Transporting the Snowmobile
113
Polaris Products
114
Troubleshooting
115
Suspension Troubleshooting
118
Belt Troubleshooting
119
Warranty
120
Limited Warranty
121
Index
126
Index
128
5
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Polaris 800 Pro X Specifications
General
Brand
Polaris
Model
800 Pro X
Category
Offroad Vehicle
Language
English
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