Fillcontrol Auto Make-up and degassing — 06.07.2016 - Rev. B English —
English
Fillcontrol Auto Make-up and d egas si n g
06.07.2016 - Rev. B
Contents
1 Notes on the operating manual..................................................................................................................................................... 5
2 Liability and guarantee................................................................................................................................................................... 5
3 Safety................................................................................................................................................................................................ 6
3.1 Explanation of symbols ........................................................................................................................................................................ 6
3.1.1 Symbols and notes used ................................................................................................................................................... 6
3.2 Personnel requirements ...................................................................................................................................................................... 7
3.3 Personal protective equipment .......................................................................................................................................................... 7
3.4 Intended use .......................................................................................................................................................................................... 7
3.4.1 Fillcontrol Auto 2P ............................................................................................................................................................. 7
3.4.2 Fillcontrol Auto 2PS ........................................................................................................................................................... 7
3.5 Inadmissible operating conditions..................................................................................................................................................... 8
3.6 Residual risks ......................................................................................................................................................................................... 8
4 Description of the device................................................................................................................................................................ 9
4.1 Description ............................................................................................................................................................................................. 9
4.2 Overview .............................................................................................................................................................................................. 10
4.2.1 Fillcontrol Auto 2P ........................................................................................................................................................... 10
4.2.2 Fillcontrol Auto 2PS ......................................................................................................................................................... 10
4.3 Identification ....................................................................................................................................................................................... 11
4.3.1 Nameplate ........................................................................................................................................................................ 11
4.3.2 Type code .......................................................................................................................................................................... 11
4.4 Function ............................................................................................................................................................................................... 12
4.4.1 Fillcontrol Auto 2P ........................................................................................................................................................... 12
4.4.2 Fillcontrol Auto 2PS ......................................................................................................................................................... 13
4.5 Scope of delivery ................................................................................................................................................................................. 15
4.6 Optional equipment and accessories .............................................................................................................................................. 15
5 Technical data ............................................................................................................................................................................... 16
5.1 Electrical system .................................................................................................................................................................................. 16
5.2 Dimensions and connections ............................................................................................................................................................ 16
5.3 Operation ............................................................................................................................................................................................. 16
6 Installation ..................................................................................................................................................................................... 17
6.1 Installation conditions ....................................................................................................................................................................... 18
6.1.1 Incoming inspection ....................................................................................................................................................... 18
6.2 Preparatory work ................................................................................................................................................................................ 18
6.3 Execution .............................................................................................................................................................................................. 19
6.3.1 Fitting the add-on components .................................................................................................................................... 19
6.3.2 Floor mounting ................................................................................................................................................................ 20
6.3.3 Hydraulic connection ...................................................................................................................................................... 21
6.3.4 Fillcontrol Auto 2P ........................................................................................................................................................... 21
6.3.5 Fillcontrol Auto 2PS ......................................................................................................................................................... 22
6.4 Electrical connection .......................................................................................................................................................................... 24
6.4.1 Control cabinet terminal plan........................................................................................................................................ 25
6.4.2 Terminal plan, operating unit ........................................................................................................................................ 27
6.5 Installation and commissioning certificate ..................................................................................................................................... 28
7 Commissioning.............................................................................................................................................................................. 29
7.1 Requirements for initial commissioning ......................................................................................................................................... 29
7.2 Determining the P
0
minimum operating pressure for the controller ......................................................................................... 29
7.3 Filling the device with water ............................................................................................................................................................. 30