Rockwell Automation Allen-Bradley PowerFlex 4M User Manual

Rockwell Automation Publication CC-QS034C-EN-P - March 2015 5
Table of Contents
Preface About This Publication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Terminology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Available Connected Components Accelerator Toolkits . . . . . . . . . . . . . . 9
For More Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chapter 1
PowerFlex Compact-class AC Drive
Setup
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Follow These Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Configure Your Personal Computer and PowerFlex Drive Connection
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Connect to Your Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Configure Your Drive by Using Connected Components Workbench
Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Chapter 2
System Validation
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Follow These Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Review the System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Configure the Controller Communication Ports . . . . . . . . . . . . . . . . . . . 30
Configure PanelView 800 Terminal Communication Settings . . . . . . . 35
Connect Your Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Download Your Program to the Controller . . . . . . . . . . . . . . . . . . . . . . . . 37
Configure the IP Address for Your PanelView 800 Terminal . . . . . . . . 40
Transfer Your HMI Application to the PanelView 800 Terminal . . . . 40
Validate Your System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Understand the Machine Functions Screen . . . . . . . . . . . . . . . . . . . . . 42
Understand the Status and Command Screen. . . . . . . . . . . . . . . . . . . 43
Verify the Manual Operation of the Drive . . . . . . . . . . . . . . . . . . . . . . 45
Verify Operation of the Fault Help Screen. . . . . . . . . . . . . . . . . . . . . . 45
Appendix A
PowerFlex Compact-class User-
defined Function Block
RA_PFx_MODBUS_STS_CMD User-defined Function Block . . . . . 47
Appendix B
Global Variables
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Rockwell Automation Allen-Bradley PowerFlex 4M Specifications

General

Output Voltage	0 to Input Voltage
Output Frequency	0 to 400 Hz
Control Method	Volts per Hertz
Communication Protocols	Modbus RTU
Enclosure Type	IP20 (Open Type)
Operating Temperature	-10°C to 50°C (14°F to 122°F)
Storage Temperature	-40°C
Protection Features	Overcurrent, Overvoltage, Undervoltage, Short Circuit
Dimensions	Varies depending on model. Example: 174 mm (H) x 76 mm (W) x 136 mm (D)
Weight	Varies depending on model. Example: 0.9 kg (2.0 lbs)