Siemens SINUMERIK 808D Service Manual

Service Manual
01/2017
3
Table of contents
Preface ................................................................................................................................................................... 2
1 Safety instructions .................................................................................................................................................. 4
1.1 Fundamental safety instructions .............................................................................................................. 4
1.1.1 General safety instructions ...................................................................................................................... 4
1.1.2 Handling electrostatic sensitive devices (ESD) ....................................................................................... 8
1.1.3 Industrial security .................................................................................................................................... 8
1.1.4 Residual risks of power drive systems..................................................................................................... 9
1.2 Carrying out of repairs ............................................................................................................................. 9
2 Service case overview .......................................................................................................................................... 10
3 Service cases of the hardware/software faults ....................................................................................................... 11
3.1 System startup fault ............................................................................................................................... 12
3.2 PPU/HMI fault ........................................................................................................................................ 12
3.3 MCP connection fault ............................................................................................................................ 13
3.4 MCP key press fault .............................................................................................................................. 13
3.5 RS232 transmission fault (PPU160.2 only) ........................................................................................... 14
3.6 Spindle fault ........................................................................................................................................... 15
3.7 Spindle encoder alarm ........................................................................................................................... 17
3.8 Handwheel fault ..................................................................................................................................... 17
3.9 Feed axis fault ....................................................................................................................................... 18
3.10 Axis moving direction fault ..................................................................................................................... 18
3.11 Positioning error .................................................................................................................................... 19
3.12 Tool change fault ................................................................................................................................... 19
3.13 Overload ................................................................................................................................................ 20
3.14 System crash during startup .................................................................................................................. 20
3.15 Hardware limit fault ................................................................................................................................ 20
3.16 Reference point approach fault ............................................................................................................. 21
3.17 Drive alarm ............................................................................................................................................ 22
3.18 Option activation failure after PPU replacement .................................................................................... 23
3.19 CNC lock alarms ................................................................................................................................... 28
3.20 OEM PIN forgotten for CNC lock ........................................................................................................... 29
4 Service cases of the PLC alarms ........................................................................................................................... 31
4.1 General alarms ...................................................................................................................................... 32
4.1.1 Alarm 700010 ........................................................................................................................................ 32
4.1.2 Alarm 700012 ........................................................................................................................................ 32
4.1.3 Alarm 700014 ........................................................................................................................................ 32
4.1.4 Alarm 700015 ........................................................................................................................................ 33
4.1.5 Alarm 700016 ........................................................................................................................................ 33
4.1.6 Alarm 700018 ........................................................................................................................................ 34
4.1.7 Alarm 700021 ........................................................................................................................................ 34
4.1.8 Alarm 700029 ........................................................................................................................................ 34
4.1.9 Alarm 700030 ........................................................................................................................................ 35
4.1.10 Alarm 700060 ........................................................................................................................................ 35
4.2 Specific milling alarms ........................................................................................................................... 36
4.2.1 Alarm 700019 ........................................................................................................................................ 36
4.2.2 Alarm 700020 ........................................................................................................................................ 36

Siemens SINUMERIK 808D Specifications

General

Brand	Siemens
Model	SINUMERIK 808D
Category	Control Unit
Language	English