1. SafetyPrecautions 1
2. Introduction 2
3. Specifications 3
3.1 Engine 3
3.2 FuelSystem 3
3.3 IgnitionSystem 4
3.4 SpecialAccessories 4
3.4.1 ForUser 4
3.4.2 ForService 4
3.5 TighteningTorques 5
4. Clutch 6
4.1 Removingand
Installing 6
5. Engine 8
5.1 Replacing 8
5.2 ExhaustMuffler/
SparkArrestingScreen 9
5.3 LeakageTest 10
5.3.1 Preparations 10
5.3.2 PressureTest 11
5.3.3 VacuumTest 12
5.4 OilSeals 12
5.5 CylinderandPiston 14
5.5.1 Removal 14
5.5.2 Installation 15
5.6 PistonRing 16
5.7 Crankshaft/
BallBearings 16
6. IgnitionSystem 18
6.1 IgnitionModule 18
6.1.1 IgnitionTiming 18
6.1.2 Removingand
Installing 19
6.2 Flywheel 19
6.3 StopSwitch/
ShortCircuitWire/
GroundWire 20
7. RewindStarter 21
7.1 General 21
7.2 RewindSpring 22
7.2.1 Replacing 22
7.2.2 Tensioning 23
7.3 StarterRope/Starter
Grip(ElastoStart) 24
7.4 StarterCup 25
8. ThrottleControl 25
8.1 InterlockLever/
ThrottleTrigger 25
8.2 ThrottleCable 26
8.2.1 Replacing 26
8.2.2 AdjustingThrottle
Cable 27
9. FuelSystem 27
9.1 AirFilter 27
9.2 Carburetor 28
9.2.1 LeakageTest 28
9.2.2 Removingand
Installing 29
9.2.3 Adjusting 29
9.3 TankVent 30
9.4 FuelTank 31
9.5 PickupBody/
FuelHoses 31
10. Shaft 32
10.1 LoopHandle 32
10.2 DriveTube 32
10.3 FlexibleShaft 33
11. SpecialServicing
ToolsandAids 34
11.1 SpecialServicing
Tools 34
11.2 ServicingAids 36
1. SAFETY
1. SAFETY
Ifthebrushcutterisstartedup
inthecourseofrepairsor
maintenancework,observeall
localandcountry-specificsafety
regulationsaswellasthesafety
precautionsandwarningsinthe
owner’smanual.
Gasolineisanextremelyflamm-
ablefuelandcanbeexplosivein
certainconditions.
Improperhandlingmayresultin
burnsorotherseriousinjuries.
Warning!Donotsmokeorbring
anyfireorflamenearthefuel.All
workwithfuelmustbeperformed
outdoorsonly.Spilledfuelmustbe
wipedawayimmediately.
©1998AndreasStihlAG&Co.,Waiblingen
FS45
CONTENTS
FS45 1