5.2.13. Wrist 3 joint – Wrist 2 joint 33
5.2.14. Tool flange – Wrist 3 joint 33
5.2.15. Instructions for calibrating a joint 35
5.2.16. Dual Robot Calibration 42
5.2.17. Change joint ID 42
5.2.18. Joint Spare Part Adaptation 44
5.2.19. Wire Bundle Installation Guide 45
5.3. Controller 53
5.3.1. Replacement of Motherboard 3.0 53
5.3.2. Replacement of Motherboard 3.1 55
5.3.3. Upgrade Motherboard 3.0 To 3.1 58
5.3.4. Replacement of Safety Control Board 64
5.3.5. Replacement of Teach Pendant 67
5.3.6. Replacement of 48V power supply 70
5.3.7. Replacement of 12V power supply 77
5.3.8. Replacement of Current distributor 78
6.Software 80
6.1. Update software 80
6.2. Update joint firmware 82
6.3. Using Magic files 84
6.4. Backup of data 85
6.4.1. Hardware Requirements 85
6.4.2. Software Requirements 86
6.4.3. How to Access Linux Partition from Windows 86
6.4.4. Copy the data from CF-card to UR-USB 87
7.Troubleshooting 94
7.1. Error code 94
7.2. LED indicators and Fuses on Safety Control Board 199
7.2.1. Normal Startup Sequence for a CB3.x UR5 200
7.3. Error Phenomena 201
7.3.1. Control Box: NO CONTROLLER Displayed in Initializing 201
7.3.2. NO CABLE Displayed During Power Up 202
7.3.3. Protective Stop 202
7.3.4. Power on Failure in Initializing 204
7.3.5. Checklist After a Collision 206
7.3.6. Communication to Joints and Tool 207
7.3.7. Complete Rebooting Sequence 207
UR5 Service Manual
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