Contents
Introduction ............................................................................................................................................................. 5
Warnings, Cautions, Notes ....................................................................................................................................... 5
Chapter 1 Specifications
Specifications .......................................................................................................................................................... 7
Torque Specifications ............................................................................................................................................. 10
Conversions .......................................................................................................................................................... 10
Chapter 2 Motorcycle Controls & Instrumentation
Motorcycle Controls & Instrumentation ...................................................................................................................11
Controls ................................................................................................................................................................ 12
Control Cable Adjustment ...................................................................................................................................... 16
Control Cable Maintenance ................................................................................................................................... 16
Speedometer ......................................................................................................................................................... 16
Chapter 3 Engine Operation
Engine Operation and Maintenance ........................................................................................................................ 17
Pre-Trip Preliminaries ............................................................................................................................................ 17
Starting the Engine ................................................................................................................................................. 17
Operating Precautions ............................................................................................................................................ 21
Running-In the New Motorcycle ............................................................................................................................ 21
Chapter 4 Engine Design
Brief Description of Design & Maintenance .......................................................................................................... 23
Lubrication System ................................................................................................................................................ 24
Fuel System ........................................................................................................................................................... 25
Ignition System ...................................................................................................................................................... 26
Ignition Timing ....................................................................................................................................................... 26
Chapter 5 Carburetors
Carburetors ........................................................................................................................................................... 29
Carburetor Maintenance ........................................................................................................................................ 30
Chapter 6 Power Transmission
Power Transmission ............................................................................................................................................... 31
Clutch ................................................................................................................................................................... 31
Gearbox ................................................................................................................................................................ 31
Final Drive ............................................................................................................................................................. 31