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MS2
Volvo Penta MS2 User Manual
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M
S2, M
S2B-A, M
S2B-L, M
S2A-D
M
S2A-E, M
S2L
-D, M
S2L
-E, M
S2V
120S, 120S-B, 120S-
C, 120S-D, 120S-E
W
orkshop manual
2(0)
A
2
Table of Contents
Default Chapter
3
Table of Contents
3
Safety Information
4
Introduction
4
Important
4
General Information
7
About the Workshop Manual
7
Spare Parts
7
Repair Instructions
8
Our Common Responsibility
8
Tightening Torque
9
Torque-Angle Tightening
9
Lock Nuts
9
Strength Classes
9
Sealants
10
RTV Preparations (Room Temperature Vulcanizing)
10
Anaerobic Preparations
10
Safety Rules for Fluorocarbon Rubber
11
Special Tools
12
Other Special Equipment
15
Chemicals
15
Design and Function
16
Reverse Gear MS2
16
Sailboat Drive 120S
17
History, Sail Boat Drives
18
Disassembly - Upper and Lower Gear Housings, Sailboat Drive
20
Reverse Installed Drive (180°)
21
Gear Shift Mechanism, Disassembly
22
Repair of MS2 Reverse Gear, Upper Gear Housing 120S, 120S-B, -C, -D, -E
22
Gear Shift Mechanism, Assembly
23
Reverse Gear/Upper Gear Housing, Disassembly
25
Input Bearing Seal Housing, Disassembly
28
Input Bearing Housing, Installation
30
Upper Bearing Housing, Disassembly
32
Upper Bearing Housing, Assembly
33
Output Gear Housing, Disassembly
34
Output Gear Housing, Assembly
37
Lower Bearing Cover, Disassembly
39
Slipping Clutch, Disassembly
40
Slipping Clutch/Lower Bearing Cover, Assembly
40
Flank Clearance
43
Marking Pattern
44
Preload
45
Gear Housing
46
Checking the Marking Pattern and Gear Flank Clearance
46
Final Assembly
48
120S, 120S-B, -C, -D, -E
52
Repair of MS2V Reverse Gear, Angle Gear
53
Tubular Shaft, Disassembly
53
Pinion, Disassembly
56
Pinion, Assembly
57
Bearing and Tubular Shaft, Assembly
58
Flank Clearance, Checking
61
Angle Drive, Final Assembly
62
Repair - Lower Gear Housing, Sailboat Drive
63
Disassembly of the Drive
63
120S, 120S-B, -C, -D, -E
63
Vertical Shaft, Assembly
66
Vertical Shaft, Disassembly
66
Propeller Shaft, Disassembly of Bearings and Drive
67
Rear Bearing Housing, Disassembly
67
Propeller Shaft, Assembly of Bearings and Drive
68
Propeller Shaft, Shimming
68
Rear Bearing Housing, Shimming
70
Rear Bearing Housing, Assembly
71
Pre-Load
72
Vertical Shaft
72
Installation, Lower Gear Housing–Adapter Housing
76
Model 120S
76
Installation, Lower Gear Housing–Adapter Plate
78
Models 120S-B, -C, -D, -E
78
Other Components, Installation
81
Inspection and Painting
82
Painting of the Drive
82
Pressure Testing
82
Technical Data
83
References to Service Bulletins
85
4
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Volvo Penta MS2 Specifications
General
Brand
Volvo Penta
Model
MS2
Category
Engine
Language
English
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