TABLE OF CONTENTS
SAFETY INFORMATION ..................1-1
Location of important labels ............1-5
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS .......................................3-1
Immobilizer system (XVS650A) ......3-1
Main switch/steering lock
(XVS650)......................................3-2
Main switch/steering lock
(XVS650A) ..................................3-2
Indicator and warning lights ............3-4
Speedometer unit ...........................3-5
Handlebar switches ........................3-5
Clutch lever .....................................3-7
Shift pedal (XVS650) .......................3-7
Shift pedal (XVS650A).....................3-7
Brake lever .....................................3-8
Brake pedal ....................................3-8
Fuel tank cap ..................................3-8
Fuel .................................................3-9
Fuel cock ......................................3-10
Starter (choke) knob......................3-11
Seats (XVS650).............................3-11
Seats (XVS650A) ..........................3-12
Helmet holder ...............................3-14
Storage compartment ...................3-14
Adjusting the shock absorber
assembly ................................... 3-15
Luggage strap holders .................3-16
Sidestand ..................................... 3-16
Ignition circuit cut-off system ........ 3-17
PRE-OPERATION CHECKS .............4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS.................................5-1
Starting and warming up a cold
engine ......................................... 5-1
Starting a warm engine .................. 5-2
Shifting ........................................... 5-3
Tips for reducing fuel
consumption ...............................5-4
Engine break-in .............................. 5-4
Parking ........................................... 5-5
PERIODIC MAINTENANCE AND
MINOR REPAIR ................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing panels ..... 6-5
Checking the spark plugs ............... 6-6
Engine oil and oil filter element ...... 6-7
Final gear oil ................................. 6-10
Cleaning the air filter element ...... 6-11
Adjusting the carburetors .............6-13
Adjusting the engine idling
speed ........................................ 6-13
Checking the throttle cable free
play ........................................... 6-14
Valve clearance ........................... 6-14
Tires ............................................. 6-14
Spoke wheels .............................. 6-17
Adjusting the clutch lever free
play ........................................... 6-17
Adjusting the brake lever free
play ........................................... 6-18
Adjusting the brake pedal position
and free play ............................. 6-19
Adjusting the rear brake light
switch ....................................... 6-20
Checking the front brake pads
and rear brake shoes ............... 6-21
Checking the front brake
fluid level .................................. 6-21
Changing the brake fluid .............. 6-22
Checking and lubricating the
cables ....................................... 6-23
Checking and lubricating the
throttle grip and cable ............... 6-23
Checking and lubricating the
brake and shift pedals .............. 6-23
Checking and lubricating the
brake and clutch levers ............ 6-24
Checking and lubricating the
sidestand .................................. 6-25
Checking the front fork ................. 6-25
U3B720E0.book Page 1 Friday, April 15, 2005 1:34 PM
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