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ACA 6 Series
ABB ACA 6 Series User Manual
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Chap
te
r 1
–
Introduction
1-8
ACS 600 M
ultiDri
ve Hardwa
re Ma
nual
Control Boar
d Diagram
(2
x
R12i
)
This diag
ram sho
ws the contr
ol boards that contr
ol an in
v
er
ter of siz
e
2
x R
12i
.
Po
w
e
r
P
l
a
t
e
This photo sho
ws one pow
er plate with the
NGDR boards connected.
NINT
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NXPP
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NXPP
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NAMC
NINT
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NXPP
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NXPP
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NPBU
NDCU
W ph
ase
V phase
U phas
e
V
UW
V
UW
NGDR board
P
ower plate
+ terminal
-
ter
mina
l
Insulated
base
plate
P3
P2
P1
P2
19
21
Table of Contents
Default Chapter
5
General Safety Instructions
5
Safety Instructions
5
Double Roof
7
Starting TSU or DSU
7
Table of Contents
9
Chapter 1 - Introduction
13
Overview of the Manual
13
Other Manuals
13
Inquiries
14
The Main Components of the Drive
14
Drive Section
15
Example
15
Drive Unit
15
Inverter
16
Control Boards
17
Power Plate
20
Main Circuit Diagram
21
Voltages from the Supply Section
23
Drive Section Configurations
23
Drive Section Fuses
23
Single Inverter Modules
25
Parallel Connected Phase Module Blocks
25
Chapter 2 - Mechanical Installation
27
General
27
Required Tools
27
Cabinet Construction
28
Moving of the Shipping Split
29
By Crane
29
By Fork-Lift
30
By Split Rollers
30
Final Placement of the Shipping Splits
31
Removing the Lifting Lugs and Bars
31
Working Order of the Mechanical Installation
32
Fastening the Shipping Split to the Floor
33
Fastening Clamps
33
Holes Inside the Cabinet
34
Cable Conduit in the Floor below the Cabinet
35
Electric Welding
36
Vibration Dampers on Top and Bottom (Marine Versions)
37
Joining the Shipping Splits
38
Working Order
38
Connecting the DC Busbar and the PE Busbar
40
DC Busbar
40
PE Busbar
41
Lifting a Double Roof
41
Chapter 3 - Electrical Installation
44
Power Cable Selection
44
Alternatives
45
Motor Cable Shield
45
Control Cable Selection
46
Co-Axial Cable
46
Optical Cable
47
Relay Cable
47
Control Panel Cable
47
Insulation Checks
48
Motor and Motor Cable
48
DC Busbars
48
Fuses
49
Internal Fuses
49
Cable Routing
50
Control Cable Ducts
50
Power Cable Busbars
51
Mains Cable Connection
52
Low Power Supply
52
High Power Supply
53
Motor Cable Connection
55
High Power Applications
56
Parallel Connected Inverters
56
Inverter Modules of Frame Sizes R2I to R5I
60
Inverter Modules R6I and R7I
61
Inverter Modules R8I and above
62
Output Cubicle
63
Conductive Sleeves
64
Cable Entry
64
Common Mode Filter
65
Control Cable Connections at Shipping Split Joints
66
External Control Cable Connections
67
Auxiliary Control Unit of Acx 6X7
67
EMC Earthing at the Cable Entry
69
Drive Control Unit NDCU-2X
73
Drive Control Unit NDCU-51
74
NIOC Board Chaining
75
CDP 312 and NLMD-01 (ACS 600 Multidrive)
76
Termination Settings
77
Earthing (Grounding)
78
Control Panel Connection (Acx 6X7)
79
Control Panel in Remote Use (Acx 6X7)
79
Pulse Encoder Installation
79
Installation of Optional Modules
80
Optical Components
81
Installation of Other Optional Equipment
84
Chapter 4 - Installation Checklist
85
Installation Checklist
85
Chapter 5 - Commissioning the Drive Section
86
Installation Checklist
86
Overview
87
Checks with no Voltage Connected
88
Connecting Voltage to Auxiliary Circuits
89
Checks with Voltage Connected to Auxiliary Circuits
90
Connecting Voltage to Drive Section
91
Checks with Voltage Connected to Drive Section
93
On-Load Checks
93
Control from Overriding System
94
Disconnecting/Reconnecting of a Drive Section
94
Chapter 6 - Preventive Maintenance
95
Air Filters
95
Heatsink
95
Relays
95
Fan
95
Spare Modules
95
Capacitors
96
Reforming
96
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Safety And Product Information
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ABB ACA 6 Series Specifications
General
Brand
ABB
Model
ACA 6 Series
Category
Media Converter
Language
English
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