ABB ACH 500 User Manual

Chapter 5 – Standard Application Macro Programs
5-14 ACH 500 Programming Manual
Pump and Fan
Parameter Settings
START-UP DATA
A LANGUAGE → ENGLISH
B APPLICATIONS → P&F AUTOM.
C APPLIC. RESTORE → NO
D SUPPLY VOLTAGE → 480/230/380
E USER DISPLAY SCALE → 0
F MOTOR CURRENT -FLA → I
N
of drive
G MOTOR POWER (kW) → P
N
of drive
H MOTOR POWER FACTOR → 0.83
I MOTOR BASE FREQ. → 60
J MOTOR BASE R.P.M. → 1728
K MOTOR NOM. VOLTAGE → 460/230/380
OPERATING DATA
1OUTPUT
2 SPEED
3 MOTOR CURRENT
4 % RATED TORQUE
5 % RATED POWER
6 DC BUS VOLTAGE
7 OUTPUT VOLTAGE
8 DRIVE TEMPERATURE
9 CONTROL LOCATION EXTERNAL
10 KEYPAD REF 1
11 KEYPAD PI (REF 2)
12 EXT REF 1 OR 2 REF 1
13 EXTERNAL REF 1
14 EXTERNAL REF 2
15 RUN TIME
16 KILOWATT HOURS
17 LAST-RECD FAULT
18 SECOND-RECD FAULT
19 FIRST-RECD FAULT
20 PARAMETER LOCK → OPEN
21 APPL BLOCK OUTPUT
22 ACTUAL VALUE 1
23 ACTUAL VALUE 2
24 AUX MOTRS RUNNING
25 CONTROLLER OUTPUT
26 CONTROL ERROR
27 ACT VALUE 1 (PFC)
28 ACT VALUE 2 (PFC)
10 CONTROL CONNECTIONS
10.1 START/STOP/DIRECTION
10.1.1 EXT 1 STRT/STP/DIR → DI1
10.1.2 EXT 2 STRT/STP/DIR → DI6
10.1.3 LOC/EXT DIRECTION → FORWARD
10.2 EX REFERENCE SELECT
10.2.1EXT 1/EXT 2 SELECT → DI2
10.2.2 EXTERNAL REF1 SEL → AI2
10.2.3 EXT REF1 MINIMUM 0 Hz
10.2.4 EXT REF1 MAXIMUM 60 Hz
10.2.7 EXTERNAL REF2 SEL → OP DATA 14
10.3 PRESET SPEEDS
10.3.1 PRESET SPEED SEL DI3,4
10.3.2 PRESET SPEED 1 → 5 Hz
10.3.3 PRESET SPEED 2 → 10 Hz
10.3.4 PRESET SPEED 3 → 15 Hz
10.4 SYSTEM CONTR INPUTS
10.4.1 RUN ENABLE DI5
10.4.2 FAULT RESET SELECT → ON STOP
10.4.3 PARAM. LOCK SEL → KEYPAD
10.4.4 EXTERNAL FAULT NOT SEL
10.5 ANALOG INPUTS
10.5.1 MINIMUM AI1 → 0 V/0 mA
10.5.2 MAXIMUM AI1 → 10 V/20 mA
10.5.3 RC FILTER ON AI1 0.1s
10.5.4 INVERT AI1 NO
10.5.5 MINIMUM AI2 → 2 V/4 mA
10.5.6 MAXIMUM AI2 10 V/20 mA
10.5.7 RC FILTER ON AI2 0.1s
10.5.8 INVERT AI2 NO
10.6 RELAY OUTPUTS
10.6.1 RELAY RO1 OUTPUT PFC AUTOM
10.6.2 RELAY RO2 OUTPUT PFC AUTOM
10.6.3 RELAY RO3 OUTPUT FAULT
10.7 ANALOG OUTPUTS
10.7.1 ANALOG OUTPUT 1 OUT FREQ
10.7.2 SCALE AO1 100%
10.7.3 MINIMUM AO1 → 0 mA
10.7.4 RC FILTER ON AO1 2s
10.7.5 INVERT AO1 NO
10.7.6 ANALOG OUTPUT 2 OUT CURR
10.7.7 SCALE AO2 100%
10.7.8 MINIMUM AO2 → 0 mA
10.7.9 RC FILTER ON AO2 2s
10.7.10 INVERT AO2 NO
20 DRIVE PARAMETERS
20.1 FREQ/CURRENT LIMITS
20.1.1 MINIMUM FREQUENCY → 25 Hz
20.1.2 MAXIMUM FREQUENCY → 60 Hz
20.1.3 FREQUENCY RANGE 120 Hz
20.1.4 CURRENT LIMIT → 1.5 x I
N
20.2 START/STOP
20.2.1 START FUNCTION RAMP
20.2.2 TORQUE BOOST CURR 1.5 x I
N
20.2.3 STOP FUNCTION COAST
20.2.4 BRAKE CHOPPER NO
20.2.5 DC HOLD OFF
20.2.6 DC HOLD VOLTAGE 0.01 x V
N
20.2.7 DC BRAKE VOLTAGE 0.01 x V
N
20.2.8 DC BRAKE TIME 0s
20.3 ACCEL/DECEL
20.3.1 ACC/DEC 1 0R 2 SEL NOT SEL
20.3.2 ACC/DEC RAMP SHAPE LINEAR
20.3.3 ACCEL TIME 1 → 1s
20.3.4 DECEL TIME 1 → 1s
20.3.5 ACCEL TIME 2 60s
20.3.6 DECEL TIME 2 60s
20.3.7 ACCEL REF2 TIME 0.1s
20.3.8 DECEL REF2 TIME 0.1s
20.4 MOTOR CONTROL
20.4.1 SWITCHING FREQ 3 kHz
20.4.2 MAX OUTPUT VOLTAGE 100% X V
N
20.4.3 V/HZ RATIO → LINEAR
20.4.4 FIELD WEAK POINT 60 Hz
20.4.5 IR COMPENSATION NO
20.4.6 IR COMP VOLTAGE 0.01 x V
N
20.4.7 IR COMP RANGE 0 Hz
20.4.8 SLIP COMPENSATION OFF
20.4.9 NOMINAL SLIP 4%
20.4.10 VOLTAGE LIMIT ON
20.5 CRIT FREQUENCIES
20.5.1 CRIT FREQ SELECT OFF
20.5.2 CRIT FREQ 1 LOW 0 Hz
20.5.3 CRIT FREQ 1 HIGH 0 Hz
20.5.4 CRIT FREQ 2 LOW 0 Hz
20.5.5 CRIT FREQ 2 HIGH 0 Hz
20.5.6 CRIT FREQ 3 LOW 0 Hz
20.5.7 CRIT FREQ 3 HIGH 0 Hz
20.5.8 CRIT FREQ 4 LOW 0 Hz
20.5.9 CRIT FREQ 4 HIGH 0 Hz
20.5.10 CRIT FREQ 5 LOW 0 Hz
20.5.11 CRIT FREQ 5 HIGH 0 Hz
30 PROTECTION/INFORMAT
30.1 FAULT FUNCTION
30.1.1 SERIAL FAULT FUNC STOP
30.1.2 AI <MIN FUNCTION FAULT
30.1.3 MOT TEMP FLT FUNC → FAULT
30.1.4 MOTOR THERM TIME 700s
30.1.5 MOTOR LOAD CURVE 115%
30.1.6 ZERO SPEED LOAD 40%
30.1.7 BREAK POINT 60 Hz
30.1.8 STALL FUNCTION FAULT
30.1.9 STALL CURRENT .75 x I
N
30.1.10 STALL TIME/FREQ 20s/25 Hz
30.1.11 UNDERLOAD FUNC NO
30.1.12 UNDERLOAD TIME 600s
30.1.13 UNDERLOAD CURVE 1
30.2 AUTOMATIC RESET
30.2.1 NUMBER OF RESETS 2
30.2.2 TIME WINDOW 30s
30.2.3 TIME BETW. RES ATT 0
30.2.4 OVERVOLTAGE YES
30.2.5 UNDERVOLTAGE YES
30.2.6 OVERCURRENT YES
30.2.7 AI SIGNAL <MIN → NO
30.3 SUPERVISION
30.3.1 OUTPUT FREQ 1 FUNC NO
30.3.2 OUTPUT FREQ 1 LIM 0
30.3.3 OUTPUT FREQ 2 FUNC NO
30.3.4 OUTPUT FREQ 2 LIM 0
30.3.5 CURRENT FUNCTION NO
30.3.6 CURRENT LIMIT 0 x I
N
30.3.7 REF1 FUNCTION NO
30.3.8 REF1 LIMIT 0 Hz
30.3.9 REF2 FUNCTION NO
30.3.10 REF2 LIMIT 0%
30.3.11 SUPERVIS MESSAGES OFF
30.4 INFORMATION
30.4.11 CRI PROG VERSION (version)
30.4.2 MC PROG VERSION (version)
30.4.3 TEST DATE (date)
40 APPLICATION PARAMETERS
40.2 P&F AUTOM
40.2.1 PI-CONT GAIN → 250.0%
40.2.2 PI-CONT I-TIME → 3s
40.2.3 REFERENCE STEP 1 → 0%
40.2.4 REFERENCE STEP 2 → 0%
40.2.5 REFERENCE STEP 3 0%
40.2.6 SLEEP DELAY → 60s
40.2.7 SLEEP LEVEL → 24.00 Hz
40.2.8 WAKE UP LEVEL → 35.0%
40.2.9 START FREQ 1 → 57.00 Hz
40.2.10 START FREQ 2 → 57.00 Hz
40.2.11 START FREQ 3 57.00 Hz
40.2.12 LOW FREQ 1 → 27.00 Hz
40.2.13 LOW FREQ 2 → 27.00 Hz
40.2.14 LOW FREQ 3 27.00 Hz
40.2.15 AUX MOT START DLY → 5s
40.2.16 AUX MOT STOP DLY → 3s
40.2.17 NBR OF AUX MOTORS → 1
40.2.18 AUTOCHANGE INTERV→ 72 h 00 min
40.2.19 AUTOCHANGE LEVEL → 45.0%
40.2.20 INTERLOCKS → OFF
40.2.21 ERROR VALUE INV → NO
40.2.22 ACTUAL 1 INPUT AI1
40.2.23 ACTUAL 2 INPUT NO
40.2.24 ACTUAL VALUE SEL → ACT 1
40.2.25 ACT 1 MIN SCALE → 0%
40.2.26 ACT 1 MAX SCALE → +100%
40.2.27 ACT 2 MIN SCALE 0%
40.2.28 ACT 2 MAX SCALE 0%
40.2.29 REGUL BYPASS → NO
40.2.30 DISPLAY UNIT → psi
40.2.31 DISPL UNIT SCALE → 1000
40.2.32 NBR OF DECIMALS → 2
→ = Typical parameter values to
check during start-up. If needed,
change values to meet the needs
of your application. Complete
parameter list provided in
Appendix A.

ABB ACH 500 Specifications

General

Brand	ABB
Model	ACH 500
Category	Controller
Language	English