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ABB ACH580-01 User Manual

ABB ACH580-01
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ACH580 Installation, Operation and Maintenance Manual 89
ACH580-01 Installation
IP55/UL (NEMA) Type 12 Frame Size R4
To replace the fan:
1. Remove power from drive.
2. Remove the control panel: Press the
retaining clip at the top and pull it
forward.
3. Remove the front cover: Loosen the
retaining screws at the bottom left and
pull the cover outwards from the
bottom and then up.
4. Unplug the fan cable from the drive.
5. Detach the fan cable from the clips.
6. Pull off the fan.
7. Install the fan in reverse order.
Note: Make sure that the arrow on the fan points up.
8. Restore power.
Second auxiliary cooling fan replacement
IP55/UL (NEMA) Type 12 Frame Sizes R8…R9
To replace the fan:
1. Remove power from drive.
2. Remove the front cover: Loosen the 14
retaining screws and pull the cover
outwards from the bottom and then up.
3. Remove the lower cover panel from
the cover.
4. Unplug the fan cable from the
connector on the other side.
5. Remove the retaining screws (5a) and
pull off the fan (5b).
6. Install the fan in reverse order.
Note: Make sure that the arrow on the fan points up.
7. Restore power.
4
5
6
4
5a
5a
5b
ACH580_Inst_Op_Maint_Rev G.book Page 89

Table of Contents

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ABB ACH580-01 Specifications

General IconGeneral
Input Frequency50/60 Hz
Enclosure TypeIP21, IP55
Input Voltage380 to 480 V
Output Voltage0 to Input Voltage
Control MethodVector control
Communication ProtocolsModbus RTU, BACnet
Cooling MethodAir Cooling
MountingWall Mounting, Floor Mounting
Protection FeaturesOverload, Short-circuit, Overvoltage, Undervoltage

Summary

Safety Instructions

Use of Warnings and Notes

Explains the meaning of warning symbols used in the manual.

General Safety in Installation & Maintenance

Provides general safety guidelines for personnel performing installation and maintenance.

Electrical Safety Precautions

Details electrical safety precautions for installation and maintenance tasks.

Before Electrical Work Checklist

Lists essential steps to take before commencing any electrical work on the drive.

Installation Guide

Check Installation Space Requirements

Specifies the minimum free space needed around the drive for proper ventilation and access.

Installation Preparation and Handling

Steps to prepare the installation site and handle the drive before mounting.

Required Installation Tools

Lists the necessary tools for installing the ACH580 drive.

Vertical Installation for Frames R1-R4

Detailed instructions for vertically mounting drives in frames R1 through R4.

Wiring and Connections

Insulation Assembly Check

Instructions on how to check the insulation resistance of the drive assembly.

Grounding Connection Guidelines

Guidelines for making proper ground connections for safety and EMC.

Identifying Electrical Power Systems

Methods for identifying electrical power system types for configuration.

EMC Filter and Varistor Configuration

Explains the purpose and configuration of EMC filters and varistors.

UL (NEC) Ratings

Ratings at 208 V Supply Voltage

Electrical ratings for the drive at 208 V supply voltage according to UL standards.

Ratings at 460 V Supply Voltage

Electrical ratings for the drive at 460 V supply voltage according to UL standards.

Ratings at 575 V Supply Voltage

Electrical ratings for the drive at 575 V supply voltage according to UL standards.

Fuse Requirements

Fuse Specs for 208-240 V Operation

Specifies fuse types and ratings for 208-240 V operation.

Fuse Specs for 380-480 V Operation

Specifies fuse types and ratings for 380-480 V operation.

Fuse Specs for 500-600 V Operation

Specifies fuse types and ratings for 500-600 V operation.

External Control Terminals

Terminal Layout for Frames R1-R5

Diagram and description of external control terminals for frames R1 to R5.

Terminal Layout for Frames R6-R9

Diagram and description of external control terminals for frames R6 to R9.

Wiring Procedures

Conduit Wiring for Frames R1-R2

Instructions for conduit wiring for drives in frames R1 and R2.

Power Wiring Torque for Frames R1-R2

Torque specifications for power wiring connections for frames R1 and R2.

Conduit Wiring for Frame R3

Instructions for conduit wiring for drives in frame R3.

Default Control Configurations

HVAC Direct I/O Control Setup

Default I/O connections for HVAC applications.

PID Control for Single Motor Setup

Default connections for PID control of a single motor.

Digital Input Terminal Configuration

How to wire digital inputs using PNP or NPN configurations.

Installation Checklist

Pre-Power Application Checks

Checklist of essential checks before applying power to the installed drive.

Cover and Hood Installation

Drive Cover Reinstallation Procedures

Steps for reinstalling covers on various drive frames.

Protective Hood Installation

Instructions for installing the protective hood on IP55 drives.

Pre-Start-up Procedures

Gathering Motor Data for Setup

Information required from the motor nameplate for drive setup.

Overview of Default Drive Configurations

Overview of the drive's default control configurations.

Drive Operation

Control Panel Features and Buttons

Description of the ACH580 control panel buttons and their functions.

Control Panel Display Elements

Explanation of the elements shown on the ACH580 control panel display.

Initial Start-up Wizard

First Start Assistant Settings

Guides users through initial setup, including language and basic motor data.

Localization and Unit Configuration

How to select localization and configure display units for the control panel.

Motor Data Entry and Direction Test

Entering motor data and performing a direction test for correct motor rotation.

Commissioning Procedures

HVAC and PID Control Commissioning

Steps for completing commissioning for HVAC or PID control setups.

Navigating Primary Settings for Commissioning

Navigating primary settings for commissioning the drive.

Adjusting I/O Menu Settings

How to adjust and verify I/O settings within the Primary settings menu.

Warning Messages Overview

Overcurrent and Earth Leakage Warnings

Explains causes and actions for overcurrent and earth leakage warnings.

Short Circuit, IGBT, and DC Link Warnings

Details warnings related to short circuits, IGBTs, and DC link voltage issues.

Temperature and Fan Warnings

Explains warnings related to drive temperature, cooling fans, and IGBTs.

Fault Message Reference

Backup/Restore and Rating ID Faults

Explains faults related to backup/restore operations and rating ID reading.

Short Circuit, IGBT, and DC Link Faults

Details faults concerning short circuits, IGBT overload, and DC link voltage issues.

Temperature and Fan Faults

Explains faults related to drive temperature, cooling fans, and IGBTs.

Maintenance Recommendations

Annual Maintenance Schedule

Recommended maintenance intervals and component replacement schedule.

Heatsink Cleaning Procedure

Step-by-step guide for cleaning the drive's heatsink.

Main Cooling Fan Replacement (Frames R1-R8)

Instructions for replacing main cooling fans in drive frames R1 through R8.

Component Maintenance

Capacitor Reforming Procedure

Guidelines for reforming capacitors if the drive has been unpowered for an extended period.

Control Panel Cleaning and Battery Replacement

Procedures for cleaning the control panel and replacing its battery.

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