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Aztec 600
ABB Aztec 600 User Manual
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Aztec 600 aluminium, ammonia, co
lor
, iron, manganese, phosphate
Single- and multi
-stream colorimetric analyzers
Appendix F
–
Spare Parts
100
IM/AZT6CR–EN Rev. J
AW630
054
LED assembly PCB
– Manganese Low Range/Ammonia (r
ed)
AW630
055
LED assembly PCB
Aluminium/Ir
on – (amber)
AW630
060
Measur
ement head PCB
AW630 099
LED/detec
tor
cover
Part No.
Description
102
104
Table of Contents
Default Chapter
3
Table of Contents
3
1 Safety
6
Health & Safety
6
Electrical Safety - CEI/IEC 61010-1:2001-2
6
Symbols - CEI/IEC 61010-1:2001-2
7
Product Recycling Information
8
Product Disposal
8
Restriction of Hazardous Substances (Rohs)
8
Chemical Reagents
8
Safety Precautions
8
Safety Conventions
9
Safety Recommendations
9
Service and Repairs
9
Potential Safety Hazards
9
2 Introduction
10
Operator Display Overview
11
See Section 6
11
3 Getting Started
13
Overview
13
On-Line Help
14
4 Installation
15
Optional Accessories
15
Sampling Requirements
15
Location
15
Mounting
16
Reagent Mounting Tray (Option)
16
Dimensions
17
Electrical Connections
18
Access to Connections
19
Ethernet Connections
20
Connections Overview
21
Replacing the DC Fuse
22
Alarm Relay Contact Protection and Interference Suppression
22
Connecting Sample and Reagents
23
Connecting Sample Inlet and Drain Line(S)
23
Installing Reagents and Reagent Level Sensors
24
Connecting the Analyzer Waste
24
5 Operation
25
Front Panel Controls
25
Navigation and Editing
25
Text Editing
25
Numeric Editing
26
Other Methods of Editing
26
Menus
26
Software Screen Structure
26
Indicator View Menus
26
Chart View Menus
26
6 Configuration
27
Common
29
Setup
29
Screen
29
Time
30
Security
31
User
34
Operator Messages
34
Measurement
35
Setup
35
Streams
35
Clean
35
Calibration
36
Setup
36
Zero Compensation (Aztec 600 Color Only)
36
Alarm Relays
37
Current Outputs
39
Outputs 1 to 6
39
Output Calibration
39
Logging
40
Chart
40
Ranges
40
Archive
41
Communications
42
Ethernet
42
E-Mail 1 and E-Mail 2
43
Profibus
43
Commissioning
44
Setup
44
7 Logging
45
See Section 7
45
SD Cards
46
SD Card Insertion/Removal
46
External Media Status Icons
47
Reset Archiving
47
File Viewer
47
Archive File Types
47
Text Format Data Files
48
Text Format Stream Data Filenames
49
Text Format Stream Data - Example Filenames
49
Text Format Log Files (Audit and Alarm Log)
50
Daylight Saving
50
Text Format Data Verification and Integrity
50
Binary Format Data Files
50
Binary Format Data Filenames
50
Binary Format Stream Files
51
Binary Format Log Files
51
Daylight Saving
51
Binary Format Data Verification and Integrity
51
8 Chart Functions
52
Historical Review
52
Operator Messages
52
Chart Annotation
52
See Section 8
52
Screen Interval
53
Scales
53
Trace Select
53
9 Operate
54
Stop Monitor
54
Start Monitor Measurement
54
Calibrate
54
Prime Lines and Calibrate
54
Flush Monitor
54
See Section 9
54
10 Diagnostics
55
Monitor Status
55
Status
55
See Section 10
55
Cal
56
I/O
56
Info
56
Cell Diagnostics
57
Relay Test
57
Current Output Test
57
11 Statistics
58
12 Diagnostic Information and Icons
59
Analyzer Diagnostic Information
59
Alarm Acknowledge
64
Audit Log and Alarm Event Log
64
Audit Log - Icons
64
See Section 12.2
64
Alarm Event Log - Icons
65
Status Icons
65
13 Maintenance
66
Changing Reagents
66
Regular Visual Checks
67
Annual Maintenance
67
Annual Maintenance Schedule
67
Annual Maintenance Kits
67
Maintenance Tools Required
67
Replacing the Valve Diaphragms
67
Replacing the Tubing
70
Replacing the Piston Tube and Piston Assembly
73
Completion
76
14 Specification
77
Appendix A - Reagents
80
Reagent Solutions
80
Reagent Storage
80
Reagent Consumption
80
Consumption of Sample, Standards and Dilution Water
81
Cleaning Solutions
81
Appendix B - Troubleshooting
82
Analyzer Malfunction
82
Cell Diagnostics
82
Effects of Loss of Power to the Analyzer
82
Simple Checks
83
Unstable or Erratic Readings
83
High/Low Measured Values
85
Excessive Usage of Reagent(S)
86
Calibration Failure
87
Appendix C - Principle of Operation
88
General Operation
88
Temperature Control
89
Measurement Cycle
89
Calibration Cycle
89
LED Calibration
89
Dilution Cycle
89
Chemical Measurement Methods Used
90
Typical Analyzer Calibration Data
92
Appendix D - Web Server
93
Stream Values
93
Operate
94
Monitor Status
94
Statistics
94
Logging Status
94
Operator Message
94
Configuration
95
FTP Access
95
FTP Access Via Internet Explorer
95
FTP Access Via Datamanager
96
File Transfer Program
96
Appendix E - Updating the Software
97
Appendix F - Spare Parts
98
Maintenance Kits
98
Upgrade Kits
98
Reagents and Reagent Bottles
98
Strategic Spares
100
Valve Assemblies and Associated Parts
100
F.4 Strategic Spares
100
Side Sample Pot Assemblies and Associated Parts
101
Measurement Head Assemblies and Associated Parts
102
Plumbing and Tubing
104
Electronic Boards
105
Accessories
106
F.5 Accessories
106
Notes
109
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ABB Aztec 600 Specifications
General
Brand
ABB
Model
Aztec 600
Category
Measuring Instruments
Language
English
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