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TPL67-C Series

ABB TPL67-C Series User Manual

138 pages

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Operation Manual / TPL67-C.. - TPL71-C..

Disassembly and assembly

Table of tightening torques

8.9

Page 112

February 2017 HZTL2488_EN Revision D

Table of tightening torques

8.9

Table of Contents3
Preliminary Remarks7
Purpose of this Manual7
Layout and Function8
Intended Use10
Storage of New Turbochargers and Spare Parts12
Essential Information14
Symbols and Definitions16
Turbocharger Rating Plate17
Contact Information19
Safety21
Introduction21
CE Conformity21
Definition of Mandatory Signs22
Definition of Safety Instructions22
Warning Plates on the Turbocharger23
Safe Operation and Maintenance24
Hazards During Operation and Maintenance27
Periodic Checking of the Pressure Vessel32
Lifting Loads33
Commissioning35
Oil Supply35
Inspection Work38
Commissioning after Taking out of Operation40
Operation41
Noise Emissions41
Servicing Work43
Replacement Intervals for Turbocharger Components46
Speed Measurement48
Stopping the Engine52
Maintenance53
Foreword to Maintenance53
Cleaning the Filter Silencer54
Cleaning the Compressor During Operation58
Cleaning Turbine Blades and Nozzle Ring in Operation64
Cleaning Components Mechanically69
Troubleshooting79
Malfunctions When Starting79
Surging of the Turbocharger80
Malfunctions During Operation81
Malfunctions When Stopping84
Speed Measurement System85
Removal and Installation87
Turbocharger Weights87
Removing the Turbocharger88
Installing the Turbocharger90
Disassembly and Assembly91
Introduction91
Module Weights93
Removing and Fitting Filter Silencer or Air Suction Branch95
Axial Clearance97
Removing Cartridge Group98
Dismantling and Installing the Turbine Diffuser and Nozzle Ring102
Installing Cartridge Group105
Dismantling and Fitting Nozzle Ring at Turbine End110
Table of Tightening Torques114
Taking out of Operation at Short Notice117
Possibilities for Emergency Repair117
Locking the Rotor118
Fit Cover Plate121
Blocking the Inlets and Outlets125
Bypass the Turbocharger125
Mothballing Turbocharger127
Taking out of Operation for up to 12 Months127
Taking out of Operation for more than 12 Months128
Disposing of Turbocharger Components129
Spare Parts131
Ordering Spare Parts131
View of Turbocharger with Part Numbers134
View of Turbine Cleaning System with Part Numbers (Optional)136

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Operating Manual138 pages

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ABB TPL67-C Series Specifications

General

Brand	ABB
Model	TPL67-C Series
Category	Industrial Equipment
Language	English

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