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CC 1700 U
Atlas Copco CC 1700 U User Manual
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Safety
and
operating
instructions
Hydraulic
demolition
cutter
V
alid
from
serial
number
DEQ139285
CC
1700
U
DEQ139285
CC
1700
S
©
2015
Construction
T
ools
GmbH
|
No.
3390
5141
01
|
2015-1
1-16
Original
instructions
CC
1700
U
,
1700
S
2
Table of Contents
Table of Contents
3
Introduction
7
About These Safety and Operating Instructions
7
Safety Instructions
9
Signal Words
9
Qualification
10
Intended Use
10
Use Other than Intended
10
Protective Equipment
11
Carrier, Precautions
11
Transport, Precautions
11
Hydraulic Installation, Precautions
11
Media/Consumables, Precautions
12
Explosion and Fire, Precautions
12
Electric Shock, Precautions
13
Falling Stones, Precautions
13
Emissions, Precautions
13
Handling Machines, Precautions
13
Changes to the Hydraulic Attachment, Precautions
13
Environmental Pollution, Precautions
13
Overview
15
Equipment Description
15
Function
16
Signs / Labels
16
Name Plate
16
Labels
17
Applications
17
Guarantee
17
Removing the Packaging
18
Scope of Delivery
18
Transport
19
Transport Using a Crane
20
Transport Using a Forklift Truck
20
Transport Using a Truck
21
Installation
22
Media/Consumables
22
Mineral Hydraulic Oil
22
Non-Mineral Hydraulic Oil
22
Grease
22
Manufacturing the Adapter Plate
23
Installing the Adapter Plate
23
Attaching the Hydraulic Attachment to the Carrier
23
Mechanical Mounting Aspects
23
Making the Hydraulic Connections
25
Removing the Hydraulic Attachment from the Carrier
26
Dismantling the Hydraulic Connections
26
Mechanical Disassembly
26
Removing the Adapter Plate
27
Valve Block
27
Cutter Jaws
27
Selecting the Correct Jaw Variant
27
Changing Cutter Jaw Pair
27
Operation
35
Preparations before Starting
35
Switching the Hydraulic Demolition Cutter on and off
36
Functional Test
36
Correct Operation
36
Demolishing Concrete Ceilings or Walls
36
Working Position
36
Nipping out Concrete Elements
37
Cutting Profiled Steel
37
Cutting Pipe
37
Cutting Profiled Construction Steel, Pipe
37
Cutting Wide Profiled Construction Steel
37
High Ambient Temperature
38
Low Ambient Temperature
38
Prohibited Operation
38
Unsafe Base
38
Non-Load Bearing Suspended Ceilings
38
Cutting Rails
39
Working Position
39
Use over the Chain
39
Levering
39
Moving the Carrier
40
Moving the Boom
40
Turning the Hydraulic Attachment
40
Extending the Bucket Cylinder
40
Pulling
41
Lifting/Transporting
41
Impacting/Chopping
41
Moving Objects
41
Cylinder End Positions
42
Use under Water
42
Cutting High-Grade Steels
42
Maintenance
43
Maintenance Schedule
44
Depressurising the Hydraulic System
45
Cleaning
45
Preparations
45
Procedure
45
Lubrication
45
Lubricate Bolts
45
Lubricating the Four Point Bearing
46
Checking the Hydraulic Demolition Cutter and Adapter Plate for Cracks
46
Checking Hydraulic Demolition Cutter for Wear
46
Checking Hydraulic Lines
47
Checking Bolted Connections
47
Checking the Adapter Plate Bolts for Wear
47
Checking and Cleaning the Hydraulic Oil Filter of the Carrier
47
Turning or Changing the Cutter Blades
47
Removing the Cutter Blades
47
Checking the Blade Seat
48
Checking Cutter Blades
48
Fitting Cutter Blades
48
Changing the Tip of the Tooth
49
Removing the Tip of the Tooth
49
Checking Tip of Tooth Guide
49
Fitting Tip of Tooth
49
Checking and Correcting the Blade Clearance
50
Checking the Blade Clearance
50
Correcting the Blade Clearance
50
Bolt Connections/Tightening Torques
52
Troubleshooting
53
Hydraulic Demolition Cutter Does Not Work
53
Shearing Capacity too Low
53
Hydraulic Demolition Cutter Does Not Cut
53
The Hydraulic Demolition Cutter Cannot be Rotated
53
Operating Temperature too High
53
Oil Leaks from Hydraulic Ports
54
Oil Leak at Parts of the Hydraulic Demolition Cutter Installation
54
Etc.)
54
Insufficient Lubrication
54
Automatic Closing of Cutter Jaws
54
Automatic Turning of Hydraulic Demolition Cutter
54
Repair
55
Sending in the Hydraulic Attachment for Repairs
55
Welding
55
Hard Facing the Cutter Jaws
55
Storage
61
Hydraulic Demolition Cutter
61
Cutter Jaws Removed
61
Grease Cartridges
61
Disposal
62
Hydraulic Demolition Cutter
62
Hydraulic Hoses
62
Hydraulic Oil
62
Cutter Grease and Grease Cartridges
62
Technical Specifications
63
Ec Declaration
64
EC Declaration of Conformity (EC Directive 2006/42/EC)
64
4
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Atlas Copco CC 1700 U Specifications
General
Brand
Atlas Copco
Model
CC 1700 U
Category
Industrial Equipment
Language
English
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