33
drives. Retorque the mounting screws and wiring screws
to 53 inch pounds on the 65 through 100 amp drives.
Refer to the “Output Drive Current” rating on the
plastic cover over the control board for this value.
9.6.59.6.5
9.6.59.6.5
9.6.5
CONDUCTION/COMMUTATIONCONDUCTION/COMMUTATION
CONDUCTION/COMMUTATIONCONDUCTION/COMMUTATION
CONDUCTION/COMMUTATION
TRANSISTOR MODULETRANSISTOR MODULE
TRANSISTOR MODULETRANSISTOR MODULE
TRANSISTOR MODULE
The dual transistor module designated Q1 is the con-
duction/commutation transistor module. When chang-
ing this module, a new thermal pad, or heatsink com-
pound, must be used. Use Thermalcote
®
, manufactured
by Thermalloy, Inc. or equivalent heatsink compound
and apply a layer 1 mil thick. The heatsink must be
thoroughly cleaned before reassembly. Retorque the
mounting screws to 26 inch pounds and the wiring
screws to 17 inch pounds on the 7.5 through 28 amp
drives. Retorque the mounting screws and wiring screws
to 26 inch pounds on the 34 through 100 amp drives.
Refer to the “Output Drive Current” rating on the
plastic cover over the control board for this value.
9.7 POWER UP SEQUENCE9.7 POWER UP SEQUENCE
9.7 POWER UP SEQUENCE9.7 POWER UP SEQUENCE
9.7 POWER UP SEQUENCE
HIGH VOLTAGE WILL BE PRESENTHIGH VOLTAGE WILL BE PRESENT
HIGH VOLTAGE WILL BE PRESENTHIGH VOLTAGE WILL BE PRESENT
HIGH VOLTAGE WILL BE PRESENT
IN THE DRIVE WHEN PERFORM-IN THE DRIVE WHEN PERFORM-
IN THE DRIVE WHEN PERFORM-IN THE DRIVE WHEN PERFORM-
IN THE DRIVE WHEN PERFORM-
ING OPERATIONAL TESTS WITHING OPERATIONAL TESTS WITH
ING OPERATIONAL TESTS WITHING OPERATIONAL TESTS WITH
ING OPERATIONAL TESTS WITH
POWER APPLIED TO THE DRIVE.POWER APPLIED TO THE DRIVE.
POWER APPLIED TO THE DRIVE.POWER APPLIED TO THE DRIVE.
POWER APPLIED TO THE DRIVE.
Apply input power to the drive. All the LEDs on the
control chip board should light for approximately one
second. Then, if the drive is in the stop mode, all but the
READY and TEMP LEDs should turn off.
On the control board, the COMM P.S. LED should light
immediately after power is applied. After approxi-
mately one second, the COND. DRIVE LED should
light, and the COMM. DRIVE LED should flash very
dimly.
9.8 POWER SUPPLY ON THE9.8 POWER SUPPLY ON THE
9.8 POWER SUPPLY ON THE9.8 POWER SUPPLY ON THE
9.8 POWER SUPPLY ON THE
CONTROL BOARDCONTROL BOARD
CONTROL BOARDCONTROL BOARD
CONTROL BOARD
Power supply common is connected to J6-19 on the
control board which connects to J3-19 on the control
chip board. Connection to common is also available
from the top side of R67. R67 is a 2 watt resistor located
on the extreme lower right hand corner of the Control
Board. These circuit common points can be used for test
equipment connection for the following steps.
9.6 DIODE, TRANSISTOR AND SCR9.6 DIODE, TRANSISTOR AND SCR
9.6 DIODE, TRANSISTOR AND SCR9.6 DIODE, TRANSISTOR AND SCR
9.6 DIODE, TRANSISTOR AND SCR
REPLACEMENTREPLACEMENT
REPLACEMENTREPLACEMENT
REPLACEMENT
9.6.1 INPUT SCR MODULES9.6.1 INPUT SCR MODULES
9.6.1 INPUT SCR MODULES9.6.1 INPUT SCR MODULES
9.6.1 INPUT SCR MODULES
SCRs designated SCR 7/10, SCR 8/11, SCR 9/12 are
input SCR modules. When changing an input SCR
module, use a new thermal pad or apply heatsink
compound. Use Thermalcote
®
, manufactured by Ther-
malloy, Inc., or equivalent heatsink compound and
apply a 1 mil thick layer. The heatsink must be thor-
oughly cleaned before reassembly. Retorque the mount-
ing screws and wire screws to 35 inch pounds.
9.6.29.6.2
9.6.29.6.2
9.6.2
OUTPUT SCR MODULESOUTPUT SCR MODULES
OUTPUT SCR MODULESOUTPUT SCR MODULES
OUTPUT SCR MODULES
SCRs designated SCR 1/4, SCR 2/5, SCR 3/6 are output
SCR modules. When changing an output SCR module,
a new thermal pad, or heat sink compound, must be
used. Use Thermalcote
®
, manufactured by Thermalloy,
Inc. or equivalent for heatsink compound and apply a
layer 1 mil thick. The heatsink must be thoroughly
cleaned before reassembly. Retorque the mounting
screws and wiring screws to 35 inch pounds on the 7.5
through 53 amp drives. Retorque the mounting screws
and wiring screws to 55 inch pounds on the 65 through
100 amp drives. Refer to the “Output Drive Current”
rating on the plastic cover over the control board for
this value.
9.6.39.6.3
9.6.39.6.3
9.6.3
OUTPUT DIODE BRIDGEOUTPUT DIODE BRIDGE
OUTPUT DIODE BRIDGEOUTPUT DIODE BRIDGE
OUTPUT DIODE BRIDGE
The diode bridge designated D BRDG 1 is the output
diode bridge module When changing a diode bridge
module, a new thermal pad, or heatsink compound,
must be used. Use Thermalcote
®
, manufactured by
Thermalloy, Inc. or equivalent heatsink compound and
apply a layer 1 mil thick. The heatsink must be thor-
oughly cleaned before reassembly. Retorque the mount-
ing screws to 18 inch pounds on the 7.5 through 34 amp
drives. Retorque the mounting screws and wiring screw
to 44 inch pounds on the 40 through 100 amp drives.
Refer to the “Output Drive Current” rating on the
plastic cover over the control board for this value.
9.6.4.9.6.4.
9.6.4.9.6.4.
9.6.4.
FREE-WHEELING DIODEFREE-WHEELING DIODE
FREE-WHEELING DIODEFREE-WHEELING DIODE
FREE-WHEELING DIODE
The diode module designated D1 is the free-wheeling
diode module. When changing a diode module, a new
thermal pad, or heatsink compound, must be used. Use
Thermalcote
®
, manufactured by Thermalloy, Inc. or
equivalent heatsink compound and apply a layer 1 mil
thick. The heatsink must be thoroughly cleaned before
reassembly. Retorque the mounting screws and wiring
screws to 35 inch pounds on the 7.5 through 53 amp