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IDEAL Independent + Combi C24 User Manual

IDEAL Independent + Combi C24
72 pages
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51
Fault Finding
Fault Finding Fault Finding Fault Finding Fault Finding Fault Finding
Independent + Combi - Installation and Servicing
72
ALTERNATING ‘L AND ‘6’ - FALSE FLAME LOCKOUT
Restart the boiler, does Boiler Work OK?
NO
Check routing and integrity of internal boiler
wiring is OK. Check condition of Flame Sense
Electrode and replace if deteriorated.
Separate the ame detection electrode in-line
connector. Is there continuity between the terminals
pins connected to the electrode?
YES
Replace Flame Detection Electrode
YES
NO
Check routing and integrity of internal boiler wiring.
RESTART PROCEDURE - To restart boiler, turn mode knob to restart position and immediately turn knob back to required setting.
71
ALTERNATING ‘L AND ‘5’ - 5 RESTARTS WITHIN 15 MINS
Turn power off and on
73
ALTERNATING ‘F’ AND ‘1’ - LOW WATER PRESSURE
Are the Boiler and CH System lled with water and
all isolation and radiator valves open (check pressure
gauge is between 1 to 1.5 bar)?
NO
Fill and vent the system and open all
isolation valves
YES
Are connections on water pressure sensor secure?
NO
Re-t connections
Replace water pressure sensor
YES

Table of Contents

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IDEAL Independent + Combi C24 Specifications

General IconGeneral
Boiler TypeCombi
Output24 kW
Fuel TypeGas
Efficiency (%)94%
Dimensions (H x W x D)700 x 395 x 278 mm
Weight28.6 kg
ErP RatingA
Warranty2 years
MountingWall Mounted
Hot Water Flow Rate9.8 l/min
FuelNatural Gas
EfficiencyA Rated

Summary

INSTALLATION AND SERVICING

Document Amendments

Details of document amendments are available on page 3.

NOTES FOR THE INSTALLER

DOCUMENT AMENDMENTS

Details relevant installation changes implemented in this book from Mod Level.

GENERAL

Key to symbols

Provides a key to understanding the symbols used throughout the manual.

GENERAL

BENCHMARK COMMISSIONING CHECKLIST DETAILS

Details required for the Benchmark Commissioning Checklist.

INTRODUCTION

SAFE HANDLING

Guidance on safe techniques and precautions for moving and handling the boiler.

SAFETY

LOCATION OF BOILER

Specifies regulations and considerations for selecting the boiler's installation site.

GAS SUPPLY

FLUE INSTALLATION

Recommendations and guidance for correctly installing the boiler's flue system.

AIR SUPPLY

CONDENSATE DRAIN

Instructions and requirements for connecting and managing the boiler's condensate drain.

BOILER DIMENSIONS, SERVICES & CLEARANCES

Front clearance

Specifies minimum front clearance requirements for the boiler installation.

SYSTEM REQUIREMENTS - Central Heating

DOMESTIC HOT WATER

Requirements and considerations for domestic hot water services and connections.

SYSTEM BALANCING

WATER TREATMENT

Recommendations for water treatment in central heating and domestic hot water systems.

INSTALLATION

BOILER ASSEMBLY - Exploded View

An exploded view illustrating the various components of the boiler assembly.

UNPACKING

HARDWARE PACK CONTENTS

Details the contents of the hardware packs provided with the boiler.

UNPACKING CONT'D

FRONT PANEL REMOVAL

Step-by-step instructions for safely removing the boiler's front panel.

WALL MOUNTING TEMPLATE

PREPARING THE WALL

Instructions for preparing the wall surface and drilling holes for boiler mounting.

DETERMINING THE FLUE LENGTH AND FLUE PACKS REQUIRED

Additional Termination Kits

Lists available additional kits for flue termination to suit various installation scenarios.

CUTTING & SETTING THE FLUE LENGTH

CUTTING HORIZONTAL FLUE TERMINAL (600MM LONG) B PACK

Instructions for cutting and preparing the horizontal flue terminal for installation.

INSTALLING THE FLUE

FITTING THE TURRET

Guidance on fitting the flue turret and ensuring proper sealing and connection.

FITTING THE OPTIONAL ROOF FLUE KIT (Flat or Pitched)

ROOF FLUE KIT CONTENTS / OPTIONS

Details the components and options available for installing a roof flue kit.

FLUE TERMINAL POSITION

Table for Terminal Positions

Specifies minimum dimensions for flue terminal positions relative to building features.

ASSEMBLING THE ROOF FLUE KIT

Extension Duct

Instructions for fitting extension ducts to achieve the required flue length.

CONDENSATE DRAIN

Internal Drain Connections

Describes methods for routing condensate drainage to internal discharge points.

CONDENSATE DRAIN - CONT'D

Figure 3 - Connection of a Condensate Pump

Illustrates the typical method for connecting a condensate pump.

CONNECTIONS & FILLING

WATER CONNECTIONS CH

Instructions for connecting the Central Heating flow and return valves.

ELECTRICAL CONNECTIONS

INTERNAL WIRING

Details on connecting the internal wiring of the boiler to the mains supply.

WIRING DIAGRAM

KEY

Provides a key for understanding the colour coding used in the wiring diagram.

COMMISSIONING AND TESTING

GENERAL

General notes and checks to be performed after installation and before operation.

INITIAL LIGHTING

THE DISPLAY

Explains the boiler status display codes and their meanings during normal operation.

GENERAL CHECKS

WATER TEMPERATURES

Information on selecting and adjusting central heating and domestic hot water temperatures.

RESTART PROCEDURE

HANDING OVER

Steps for the installer to hand over the boiler and system to the householder.

SERVICING SCHEDULE

COMPETENCE TO CARRY OUT THE CHECK OF COMBUSTION PERFORMANCE

Specifies requirements for personnel performing combustion analysis.

BOILER FRONT PANEL REMOVAL / REPLACEMENT

FAN AND VENTURI ASSEMBLY REMOVAL AND CLEANING

Instructions for removing, cleaning, and refitting the fan and venturi assembly.

BURNER REMOVAL AND CLEANING

CLEANING THE CONDENSATE TRAP/SIPHON

Procedure for cleaning the boiler's condensate trap or siphon.

CLEANING THE HEAT EXCHANGER

REASSEMBLY

Detailed steps for reassembling the boiler components after servicing.

REPLACEMENT OF COMPONENTS

FAN REPLACEMENT

Step-by-step guide for replacing the boiler's fan assembly.

BURNER INJECTOR REPLACEMENT

BURNER REPLACEMENT

Instructions for removing and replacing the boiler's burner assembly.

RETURN THERMISTOR RENEWAL

IGNITION ELECTRODE REPLACEMENT

Procedure for replacing the ignition electrode, including gap setting.

FLAME DETECTION ELECTRODE REPLACEMENT

SPARK GENERATOR REPLACEMENT

Guide to replacing the spark generator, ensuring correct connections.

GAS CONTROL VALVE REPLACEMENT

DIVERTER VALVE ACTUATOR REPLACEMENT

Instructions for replacing the diverter valve actuator, including motor removal and fitting.

CONDENSATE TRAP/SIPHON REPLACEMENT

MAIN PCB REPLACEMENT

Detailed steps for replacing the main Printed Circuit Board (PCB) and its associated components.

USER CONTROL PCB REPLACEMENT

REPLACING THE MECHANICAL TIMER

Instructions for replacing the mechanical 24-hour timer unit.

DHW FLOW TURBINE SENSOR REPLACEMENT

DRAINING THE BOILER

Procedures for draining both the central heating and domestic hot water circuits.

SAFETY RELIEF VALVE RENEWAL

PUMP AUTOMATIC AIR VENT REPLACEMENT

Guide for replacing the automatic air vent located in the pump body.

DIVERTER VALVE BODY ASSEMBLY REPLACEMENT

DHW PLATE HEAT EXCHANGER REPLACEMENT

Instructions for removing and replacing the domestic hot water plate heat exchanger.

CH WATER PRESSURE SWITCH REPLACEMENT

DHW FILTER & DHW FLOW REGULATOR CLEANING / REPLACEMENT

Procedure for cleaning or replacing the DHW filter and flow regulator.

HEAT ENGINE RENEWAL

EXPANSION VESSEL RECHARGING & REPLACEMENT

BOILER SEALING PANEL SEAL REPLACEMENT

Instructions for replacing the boiler's sealing panel and ensuring an airtight seal.

FAULT FINDING

ALTERNATING 'L' AND '1' - FLOW TEMPERATURE OVERHEAT LOCKOUT

Troubleshooting steps for flow temperature overheat lockout errors.

ALTERNATING 'L' AND '5' - 5 RESTARTS WITHIN 15 MINS

ALTERNATING 'F' AND '1' - LOW WATER PRESSURE

Troubleshooting steps for low water pressure faults and error codes.

ALTERNATING 'F' AND '2' - FLAME LOSS

ALTERNATING 'F' AND '3' - FAN FAULT

Troubleshooting steps for flame loss and fan fault error codes.

ALTERNATING 'F' AND '5' - RETURN THERMISTOR FAULT

ALTERNATING 'F' AND '6' - OUTSIDE SENSOR FAULT

Troubleshooting steps for return thermistor and outside sensor faults.

ALTERNATING 'F' AND '9' - PCB FAULT

ALTERNATING 'c' AND '2' - BCC FAULT (BOILER CHIP CARD)

Troubleshooting steps for PCB and Boiler Chip Card (BCC) faults.

ALTERNATING 'C' AND '0' - LOW MAINS VOLTAGE

NO CH OPERATION BUT HW WORKS OK

Troubleshooting steps when central heating is not operating but hot water is functional.

NO HW BUT CH ON

NO DISPLAY

Troubleshooting steps for issues related to no hot water but central heating on, and no display.

SPARE PARTS

Code Of Practice

Standards of Work

Outlines the expected standards of competence and practice for installers.

Benchmark Commissioning and Servicing Section

GAS BOILER SYSTEM COMMISSIONING CHECKLIST

SERVICE RECORD

Service Provider

Information for service providers on completing service records and using spare parts.

FLOWCHART FOR CO LEVEL AND COMBUSTION RATIO CHECK ON COMMISSIONING A CONDENSING BOILER

Important Preliminary Information on Checks

Key preliminary checks and information before performing CO level and combustion ratio checks.

Technical Training

USERS

INDEPENDENT+ COMBI C24 C30 C35

Identifies the specific boiler model covered by the user guide.

INTRODUCTION

SAFETY

Details current Gas Safety regulations and essential safety precautions for boiler installation.

BOILER OPERATION

TO START THE BOILER

Step-by-step guide for starting the boiler and understanding its initial operation.

EFFICIENT HEATING SYSTEM OPERATION

SYSTEM WATER PRESSURE

Information on monitoring and maintaining the central heating system's water pressure.

GENERAL INFORMATION

MINIMUM CLEARANCES

Specifies the minimum clearances required around the boiler for servicing and operation.

POINTS FOR THE BOILER USER

TROUBLESHOOTING

A guide to help users identify and resolve common issues with the boiler's operation.

NORMAL OPERATION DISPLAY CODES

FAULT CODES

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