3.8 REPLACEMENT OF COMPONENTS
GENERAL
When replacing ANY component
1. Isolate the electricity supply.
2. Turn off the gas supply.
3. Remove the top pod door and boiler front panel. Refer to
Section 3.2.
4. Swing the control box down into its servicing position.
After replacing ANY component check operation of the
boiler, including gas soundness, gas rate and combustion
test.
IMPORTANT.
When work is complete, the front panel must be correctly
retted - ensuring that a good seal is made.
Notes.
1. In order to assist fault nding, the control panel has
an LCD diagnostic display. The key to boiler fault
conditions is shown in Section 4.1.
2. In order to replace components in Sections 3.22 - 3.33 it
is necessary to drain the boiler. Refer to Section 3.21
3.9 FAN REPLACEMENT
1. Refer to Secton 3.8.
2. Disconnect the electrical leads from the fan.
3. Remove the clip from the gas control valve
outlet.
4. Remove the extended nut retaining the fan
mounting bracket.
5. Lift and remove the fan and venturi assembly.
6. Remove the screw and twist venturi anti-
clockwise to remove venturi assembly, noting
the orientation of the venturi in relation to the
fan body.
7. Transfer the venturi assembly to the new fan,
replacing the ‘o’ ring if evidence of damage or
deterioration is visible.
8. Fit the new fan / venturi assembly ensuring the
retaining tabs are correctly positioned and the
fan outlet sealing gasket is correctly positioned
and free from damage. Ret the extended nut.
9. Reassemble the boiler in reverse order, taking
care not to overtighten the screw on the fan
mounting bracket and ensure all gas ‘o’ rings
are in place.
10. Check the operation of the boiler. Refer to
Sections 2.22 & 2.23.
2
4
8
Retaining Tabs
6
3
THE BOILER MUST NOT BE OPERATED WITHOUT THE FRONT PANEL FITTED
SERVICING
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