EN
EN-2 22204911 Rev. E
CONSUMER INFORMATION SHEET. . . . . . . . . . . . . . . . . . . . . 3
INSTALLATION, OPERATION, MAINTENANCE &
TROUBLESHOOTING ISSUES ............................3
MISSING PARTS .........................................3
SHIPPING DAMAGE OR DEFECTIVE PARTS ...............3
ABOUT THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
EXPLANATION OF SAFETY SIGNAL WORDS ..............4
GENERAL SAFETY PRECAUTIONS .......................4
ADDITIONAL GENERAL SAFETY PRECAUTIONS ..........5
GENERAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SELECTING A LOCATION ................................6
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
TEMPERATURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
HUMID AREAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
NOISE CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
INSTALLING THE ISOLATOR PADS .......................6
INSTALLING THE INLET AIR FILTER .......................6
INSTALLING DISCHARGE PIPING ........................6
SYNTHETIC COMPRESSOR LUBRICANT MATERIAL
COMPATIBILITY LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
GENERAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . .7
CONDENSATE DISCHARGE PIPING . . . . . . . . . . . . . . . . . . .7
COMPRESSOR LUBRICATION ............................7
SYNTHETIC COMPRESSOR LUBRICANT . . . . . . . . . . . . . . .7
ALTERNATE LUBRICANTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
GASOLINE ENGINE COMPRESSORS. . . . . . . . . . . . . . . . . . .8
CONNECTION PROCEDURES:. . . . . . . . . . . . . . . . . . . . . . . . .8
WHEN TRANSPORTING THE COMPRESSOR
FOR GASOLINE ENGINE UNITS . . . . . . . . . . . . . . . . . . . . . . .9
COMPRE SSOR CONTROLS GASOLINE
ENGINE COMPRESSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
COMPRESSOR PUMP FILLING PROCEDURES. . . . . . . . . .9
ENGINE LUBRICATION AND FUEL. . . . . . . . . . . . . . . . . . . . .9
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
GENERAL ..............................................10
NORMAL STARTUP ...................................10
STARTUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
SHUTDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
FILTER REPLACEMENT SS3 ............................11
FILTER REPLACEMENT SS5 ............................11
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
COMPRESSOR PUMP OIL CHANGE .....................12
BELT ADJUSTMENT ....................................12
CHECKING BELT TENSION.. . . . . . . . . . . . . . . . . . . . . . . . . . .12
TENSIONING BELTS.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
TANK INSPECTION .....................................12
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
SS3 BARE COMPRESSOR PUMP ASSEMBLY. . . . . . . . . . . . 14
MODEL SS3 BARE COMPRESSOR PUMP ................14
SS3 COMPRESSOR PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . 16
SS5 BARE COMPRESSOR PUMP ASSEMBLY. . . . . . . . . . . . 18
MODEL SS5 BARE COMPRESSOR PUMP ................18
SS5 COMPRESSOR PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . 20
KITS & ACCESSORIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
STARTUP KIT ..........................................22
INGERSOLLRAND SYNTHETIC COMPRESSOR
LUBRICANT ............................................22
AIR FILTER ELEMENT ...................................22
STEP SAVER KITS .......................................22
CRANKCASE HEATER KIT ...............................22
MULTIPURPOSE AIR HOSES ...........................22
ENGINE PARTS .........................................22
WARRANTY AND LIMITATION OF LIABILITY . . . . . . . . . . . 23
WARRANTY ............................................23
LIMITATION OF LIABILITY ..............................23
CONTENTS
RELEASED 13/Feb/2019 14:38:46 GMT