Kohler KD 477-2 User Manual

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KD 477-2 Workshop Manual_cod. ED0053029370_1° ed_ rev. 00
INDEX
XI - INJECTION EQUIPMENT
................................................................................................................................. 26
Fuel circuit ......................................................................................................................................................................... 26
Injection pump .................................................................................................................................................................. 26
Checking injection pump
.................................................................................................................................................. 26
Injection pump setting ....................................................................................................................................................... 26
Injection pump assembly .................................................................................................................................................. 27
Testing air tightness
.......................................................................................................................................................... 28
Injectors ........................................................................................................................................................................... 28
Injector checking and setting
............................................................................................................................................ 28
XII - ELECTRICAL EQUIPMENT ............................................................................................................................ 29
Electric starting with motor and alternator for battery re-charging ................................................................................... 29
Circuit checking ................................................................................................................................................................ 29
Alternator checking (stator)
............................................................................................................................................... 30
Wire checking ................................................................................................................................................................... 30
Method of use
................................................................................................................................................................... 30
Diagram of electric starting wiring system with ywheel alternator .................................................................................31
Diagram of electric starting wiring system with external alternator . .................................................................................31
XIII - ENGINE ASSEMBLY ...................................................................................................................................... 32
Preparation of crankcase .................................................................................................................................................. 32
Camshaft preparation ....................................................................................................................................................... 32
Crankshaft preparation ..................................................................................................................................................... 33
Upper crankcase preparation
........................................................................................................................................... 33
Timing cover assembly ..................................................................................................................................................... 34
Fitting of oil seal rings
....................................................................................................................................................... 35
Oil pump assembly
........................................................................................................................................................... 35
Feeding pump assembly
................................................................................................................................................... 36
Piston-connection rod couplings
...................................................................................................................................... 36
Connecting rod-crankshaft coupling ................................................................................................................................ 36
Piston ring tting
............................................................................................................................................................... 37
Piston ring working position
.............................................................................................................................................. 37
Protective cap tting
......................................................................................................................................................... 37
Cylinder mounting
............................................................................................................................................................. 37
Cylinder height adjustement ............................................................................................................................................. 38
Checking valve head face depth....................................................................................................................................... 38
Checking injector protrusion ............................................................................................................................................. 38
Fitting cylinder heads
........................................................................................................................................................ 39
Valve clearance
................................................................................................................................................................ 39
Injection pump tting ......................................................................................................................................................... 40
Injection pump tie rod connection
..................................................................................................................................... 40
Checking T.D.C.
................................................................................................................................................................ 40
Checking start of injection
.................................................................................................................................................41
XIV - ENGINE TESTING .......................................................................................................................................... 42
Speed adjustment ..............................................................................................................................................................42
Checking oil pressure ........................................................................................................................................................42
Checking for oil leaks
.........................................................................................................................................................42
Testing engine on brake .................................................................................................................................................... 43
Running-in table
................................................................................................................................................................ 43
XV - STORAGE ....................................................................................................................................................... 44
Storage ............................................................................................................................................................................. 44
How to prepare the engine for operation .......................................................................................................................... 44

Kohler KD 477-2 Specifications

General

Brand	Kohler
Model	KD 477-2
Category	Engine
Language	English