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250 EXC-F Six Days EU 2018
KTM 250 EXC-F Six Days EU 2018 User Manual
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8
PREPARIN
G
FOR
USE
41
8.9
Preparing
for
rides
at
low
temperature
or
in
snow
102137-01
–
Fit
a
waterproofing
device
on
the
air
filter.
Waterproofing
device
for
air
filter
(79006921000)
Info
See
the
KTM
PowerParts
fitting
instructions.
42
44
Table of Contents
Default Chapter
4
Table of Contents
4
1 Means of Representation
8
Symbols Used
8
Formats Used
8
2 Safety Advice
9
Use Definition - Intended Use
9
Misuse
9
Degrees of Risk and Symbols
9
Tampering Warning
10
Safe Operation
10
Protective Clothing
11
Work Rules
11
Environment
11
Owner's Manual
11
3 Important Notes
12
Manufacturer and Implied Warranty
12
Operating and Auxiliary Substances
12
Spare Parts, Accessories
12
Service
12
Figures
12
Customer Service
13
4 View of Vehicle
14
View of Vehicle, Front Left (Example)
14
View of Vehicle, Rear Right (Example)
15
5 Serial Numbers
16
Chassis Number
16
Type Label
16
Key Number
16
Engine Number
16
Fork Part Number
17
Shock Absorber Article Number
17
6 Controls
18
Clutch Lever
18
Hand Brake Lever
18
Throttle Grip
18
Kill Switch
18
Horn Button
19
Light Switch
19
Turn Signal Switch
19
Emergency off Switch
19
Electric Starter Button
20
Combination Switch (EXC-F Six Days)
20
Indicator Lamps Overview
20
Opening the Filler Cap
21
Closing the Filler Cap
21
Cold Start Button
22
Idle Speed Adjusting Screw
22
Shift Lever
23
Foot Brake Lever
23
Side Stand
23
Steering Lock
24
Locking the Steering
24
Unlocking the Steering
25
7 Combinationinstrument
26
Combination Instrument
26
Combination Instrument Overview
26
Activation and Test
26
Setting the Kilometers or Miles
26
Adjusting the Combination Instrument
27
Setting the Clock
28
Viewing the Lap Time
28
Display Mode SPEED (Speed)
29
Display Mode SPEED/H (Operating Hours)
29
Setup Menu
29
Setting the Unit of Measurement
30
Display Mode SPEED/CLK (Time)
31
Setting the Clock
31
Display Mode SPEED/LAP (Lap Time)
31
Viewing the Lap Time
32
Display Mode SPEED/ODO (Odometer)
32
Display Mode SPEED/TR1 (Trip Master 1)
33
Display Mode SPEED/TR2 (Trip Master 2)
33
Setting TR2 (Trip Master 2)
33
Display Mode SPEED/A1 (Average Speed 1)
34
Display Mode SPEED/A2 (Average Speed 2)
34
Display Mode SPEED/S1 (Stop Watch 1)
35
Display Mode SPEED/S2 (Stop Watch 2)
35
Table of Functions
36
Table of Conditions and Menu Activation
37
8 Preparing for Use
38
Advice on First Use
38
Running-In the Engine
39
Starting Power of Lithium-Ion Batteries at Low Temperatures (All EU/AU Models)
40
Preparing the Vehicle for Difficult Riding Conditions
40
Preparing for Rides on Dry Sand
41
Preparing for Rides on Wet Sand
41
Preparing for Rides on Wet and Muddy Surfaces
42
Preparing for Rides at High Temperature and Slow Speed
42
Preparing for Rides at Low Temperature or in Snow
43
9 Riding Instructions
44
Checks and Maintenance Measures When Preparing for Use
44
Starting the Vehicle
44
Activating Traction Control (EXC-F Six Days)
45
Starting off
46
Shifting, Riding
46
Braking
47
Stopping, Parking
47
Transporting
48
Refueling
48
10 Service Schedule
50
Additional Information
50
Required Work
50
Recommended Work
51
11 Tuning the Chassis
52
Checking the Basic Suspension Setting against the Rider's Weight
52
Compression Damping of the Shock Absorber
52
Adjusting the Low-Speed Compression Damping of the Shock Absorber
52
Adjusting the High-Speed Compression Damping of the Shock Absorber
53
Adjusting the Rebound Damping of the Shock Absorber
54
Measuring the Rear Wheel Dimension Unloaded
54
Checking the Static Sag of the Shock Absorber
55
Checking the Riding Sag of the Shock Absorber
55
Adjusting the Spring Preload of the Shock Absorber
56
Adjusting the Riding Sag
57
Checking the Basic Setting of the Fork
57
Adjusting the Compression Damping of the Fork
58
Adjusting the Rebound Damping of the Fork
59
Adjusting the Spring Pretension of the Fork (EXC-F Six Days)
60
Handlebar Position
61
Adjusting the Handlebar Position
61
12 Service Work on the Chassis
64
Raising the Motorcycle with the Lift Stand
64
Removing the Motorcycle from the Lift Stand
64
Bleeding the Fork Legs
64
Cleaning the Dust Boots of the Fork Legs
65
Removing the Fork Protector
65
Installing the Fork Protector
66
Removing the Fork Legs
66
Installing the Fork Legs
67
Removing the Lower Triple Clamp (EXC-F EU/AU/BR)
68
(EXC-F Six Days)
69
Installing the Lower Triple Clamp (EXC-F EU/AU/BR)
70
Installing the Lower Triple Clamp (EXC-F Six Days)
72
Checking the Play of the Steering Head Bearing
74
Adjusting the Steering Head Bearing Play (EXC-F EU/AU/BR)
75
Adjusting the Steering Head Bearing Play (EXC-F Six Days)
75
Lubricating the Steering Head Bearing
76
Removing Front Fender
76
Installing Front Fender
77
Removing the Shock Absorber
78
Installing the Shock Absorber
78
Removing the Seat
79
Mounting the Seat
79
Removing the Air Filter Box Cover
79
Installing the Air Filter Box Cover
80
Removing the Air Filter
80
Installing the Air Filter
81
Cleaning the Air Filter and Air Filter Box
81
Sealing the Air Filter Box
82
Securing the Air Filter Box Cover
82
Removing Main Silencer
83
Installing the Main Silencer
83
Changing the Glass Fiber Yarn Filling in the Main Silencer
83
Removing the Fuel Tank
84
Installing the Fuel Tank
86
Checking for Chain Dirt Accumulation
87
Cleaning the Chain
87
Checking the Chain Tension
88
Adjusting the Chain Tension
89
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
90
Checking the Frame
93
Checking the Swingarm
93
Checking Throttle Cable Routing
93
Checking the Rubber Grip
94
Adjusting the Basic Position of the Clutch Lever
94
Checking/Correcting the Fluid Level of the Hydraulic Clutch
95
Changing the Hydraulic Clutch Fluid
96
Removing the Engine Guard (EXC-F AU, EXC-F Six Days)
97
Installing the Engine Guard (EXC-F AU, EXC-F Six Days)
97
13 Brake System
98
Checking the Free Travel of the Hand Brake Lever
98
Adjusting Free Travel of Hand Brake Lever
98
Checking the Brake Discs
98
Checking the Brake Fluid Level of the Front Brake
99
Adding Front Brake Fluid
100
Checking the Front Brake Linings
101
Changing the Front Brake Linings
101
Checking the Free Travel of Foot Brake Lever
103
Adjusting the Basic Position of the Foot Brake Lever
104
Checking the Rear Brake Fluid Level
105
Adding Rear Brake Fluid
105
Checking the Rear Brake Linings
106
Changing the Rear Brake Linings
107
14 Wheels, Tires
110
Removing the Front Wheel
110
Installing the Front Wheel
111
Removing the Rear Wheel
111
Installing the Rear Wheel
112
Checking the Tire Condition
114
Checking the Tire Air Pressure
114
Checking Spoke Tension
115
15 Electrical System
116
Removing the Battery
116
Installing the Battery
117
Recharging the Battery
118
Changing the Main Fuse
121
Changing the Fuses of Individual Power Consumers
122
Removing the Headlight Mask with the Headlight
124
Installing the Headlight Mask with the Headlight
124
Changing the Headlight Bulb
125
Checking the Headlight Setting
126
Adjusting the Headlight Range
126
Changing the Turn Signal Bulb
127
Changing the Combination Instrument
127
Diagnostics Connector
128
16 Cooling System
129
Checking the Antifreeze and Coolant Level
129
Checking the Coolant Level
130
Draining the Coolant
131
Refilling Coolant
132
17 Tuning the Engine
133
Checking the Play in the Throttle Cable
133
Adjusting the Play in the Throttle Cable
133
Setting the Characteristic Map of the Throttle Response
134
Changing the Mapping (EXC-F Six Days)
135
Adjusting the Idle Speed
136
Teaching the Throttle Valve Position
137
Checking the Basic Position of the Shift Lever
137
Adjusting the Basic Position of the Shift Lever
138
18 Service Work on the Engine
139
Changing the Fuel Screen
139
Checking the Engine Oil Level
140
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen
140
Adding Engine Oil
143
19 Cleaning, Care
144
Cleaning the Motorcycle
144
Checks and Maintenance Steps for Winter Operation
145
20 Storage
146
Preparing for Use after Storage
147
21 Troubleshooting
148
22 Blink Code
151
23 Technical Data
153
Engine
153
Engine Tightening Torques
154
Capacities
156
Engine Oil
156
Coolant
156
Fuel
156
Chassis
156
Electrical System
157
Tires
158
Fork
158
Exc-F Eu/Au/Br
158
EXC-F Six Days
158
Shock Absorber
159
Chassis Tightening Torques
160
24 Substances
162
25 Auxiliary Substances
164
26 Standards
166
27 Index of Special Terms
167
28 List of Abbreviations
168
29 List of Symbols
169
Yellow and Orange Symbols
169
Green and Blue Symbols
169
Index
170
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Setup Instructions
48 pages
5
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KTM 250 EXC-F Six Days EU 2018 Specifications
General
Brand
KTM
Model
250 EXC-F Six Days EU 2018
Category
Motorcycle
Language
English
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