12 SERVICE WORK ON THE CHASSIS
66
E00378-11
–
Tighten screws
2
.
Guideline
Screw, top triple
clamp
M8 17 Nm
(12.5 lbf ft)
–
Tighten screws
3
.
Guideline
Screw, bottom triple
clamp
M8 15 Nm
(11.1 lbf ft)
K00546-10
–
Position the brake caliper, and mount and tighten screws
4
.
Guideline
Screw, front
brake caliper
M8 25 Nm (18.4 lbf ft)
Loctite
®
243™
– Mount the cable tie(s).
– Position the brake line, wiring harness, and clamp. Mount and
tighten screws
5
.
Finishing work
– Install the front wheel. ( p. 109)
– Install the headlight mask with the headlight. ( p. 122)
– Check the headlight setting. ( p. 124)
12.9 Removing the lower triple clamp (EXC‑F EU/AU/BR)
Preparatory work
– Remove the headlight mask with the headlight. ( p. 122)
– Raise the motorcycle with the lift stand. ( p. 62)
– Remove the front wheel. ( p. 108)
– Remove the fork legs. ( p. 64)
– Remove front fender. ( p. 74)
– Remove the handlebar cushion.
E00380-10
Main work
– Open the cable holder in front of the right radiator and detach
the wiring harness.
–
Remove screws
1
and hang the voltage regulator to the side.
– Open the cable holder in front of the left radiator and detach
the wiring harness.
–
Loosen screw
2
.
–
Remove screw
3
.
– Take off the upper triple clamp with the handlebar and set it
aside.
Info
Cover the components to protect them against damage.
Do not kink the cables and lines.