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KTM 250 EXC TPI User Manual

KTM 250 EXC TPI
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12 SERVICE WORK ON THE CHASSIS
86
12.32 Installing the fuel tank
Danger
Fire hazardFuel is highly flammable.
The fuel in the fuel tank expands when warm and can escape if overfilled.
Do not refuel the vehicle in the vicinity of open flames or lit cigarettes.
Switch off the engine for refueling.
Make sure that no fuel is spilled; particularly not on hot parts of the vehicle.
If any fuel is spilled, wipe it off immediately.
Observe the specifications for refueling.
Warning
Danger of poisoningFuel is poisonous and a health hazard.
Avoid skin, eye and clothing contact with fuel.
Immediately consult a doctor if you swallow fuel.
Do not inhale fuel vapors.
In case of skin contact, rinse the affected area with plenty of water.
Rinse the eyes thoroughly with water, and consult a doctor in case of fuel contact with the eyes.
Change your clothing in case of fuel spills on them.
Main work
Check throttle cable routing. ( p. 93)
E00883-11
Position the fuel tank and fit the two spoilers to the sides in
front of the radiator bracket.
Make sure that no cables or throttle cables are trapped or dam-
aged.
E00882-11
Mount and tighten screw
1
with the rubber bushing.
Guideline
Remaining screws,
chassis
M6 10 Nm (7.4 lbf ft)
(All EXC models)
Position the horn with the horn bracket.

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KTM 250 EXC TPI Specifications

General IconGeneral
Displacement249 cm³
CoolingLiquid cooled
Transmission6-speed
StarterElectric starter
Front BrakeDisc brake
Rear BrakeDisc brake
Ground Clearance370 mm
Seat Height960 mm
Bore x Stroke66.4 mm x 72 mm
Engine Type1-cylinder, 2-stroke
Fuel SystemTPI
Front SuspensionWP XPLOR-USD, Ø 48 mm
Rear SuspensionWP Xplor shock absorber
Fuel Capacity9 l
FrameCentral tube frame made of chrome molybdenum steel

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