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KTM 250 EXC TPI User Manual

KTM 250 EXC TPI
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SERVICE WORK ON THE CHASSIS 12
73
12.12 Installing the lower triple clamp (All special models)
B01218-10
Main work
Clean the bearing and sealing elements, check for damage,
and grease.
High viscosity grease ( p. 168)
Insert the lower triple clamp with the steering stem. Mount
upper steering head bearing.
Check whether upper steering head seal
1
is correctly posi-
tioned.
Mount protective ring
2
and O-ring
3
.
E00927-10
Position the upper triple clamp with the handlebar.
Mount screw
4
, but do not tighten yet.
Position the clutch line and wiring harness.
S03515-11
Position the combination instrument holder, and mount and
tighten screws
5
.
Guideline
Remaining screws,
chassis
M6 10 Nm (7.4 lbf ft)
S03463-11
Position the fork legs.
Bleeder screws
6
are positioned toward the front.
Info
The rebound damping is located in right fork leg REB
(red adjuster). The compression damping is located in
left fork leg COMP (white adjuster).
Grooves are milled into the side of the upper end of the
fork legs. The second milled groove (from the top) must
be flush with the upper edge of the upper triple clamp.

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KTM 250 EXC TPI Specifications

General IconGeneral
BrandKTM
Model250 EXC TPI
CategoryMotorcycle
LanguageEnglish

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