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250 XC-F 2021
KTM 250 XC-F 2021 User Manual
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SERVICE
WORK
ON
THE
CHASSIS
11
63
F01526-10
Main
work
–
Remove
screws
1
and
2
.
Take
off
the
fr
ont
fender.
11.21
Installing
front
fender
F01526-10
Main
work
–
Position
front
fen
der.
Mount
and
tighten
screws
1
and
2
.
Guideline
Remaining
screws,
chassis
M6
10
Nm
(7.4
lbf
ft)
Finishing
work
–
Install
the
start
number
plate.
(
p.
62)
64
66
Table of Contents
Table of Contents
4
Means of Representation 1
7
Symbols Used
7
Formats Used
7
Safety Advice
8
Use Definition - Intended Use
8
Misuse
8
Degrees of Risk and Symbols
9
Tampering Warning
9
Safe Operation
9
Protective Clothing
10
Work Rules
10
Environment
10
Owner's Manual
11
Important Notes
12
Manufacturer Warranty, Implied Warranty
12
Fuel, Auxiliary Substances
12
Spare Parts, Accessories
12
Service
12
Figures
12
Customer Service
12
View of Vehicle 4
13
View of Vehicle, Front Left (Example)
13
View of Vehicle, Rear Right (Example)
14
Serial Numbers 5
15
Vehicle Identification Number
15
Type Label
15
Engine Number
15
Fork Article Number
15
Shock Absorber Article Number
16
Controls 6
17
Clutch Lever
17
Hand Brake Lever
17
Throttle Grip
17
Stop Button
17
Start Button
18
Combination Switch
18
Overview of Indicator Lamps
18
Service Hour Counter
19
Connectivity Unit (TROY LEE DESIGNS)
19
Opening the Fuel Tank Filler Cap
19
Closing the Fuel Tank Filler Cap
20
Cold Start Button
21
Idle Speed Adjusting Screw
22
Shift Lever
22
Foot Brake Lever
23
Plug-In Stand (All SX-F Models)
23
Side Stand (XC-F US)
23
Preparing for Use
24
Advice on Preparing for First Use
24
Running in the Engine
25
Starting Power of Lithium-Ion Batteries at Low Temperatures
25
Preparing the Vehicle for Difficult Operating Conditions
26
Preparing the Vehicle for Riding on Dry Sand
26
Preparing the Vehicle for Riding on Wet Sand
27
Preparing the Vehicle for Riding on Wet and Muddy Circuits
27
Preparing Vehicle for High Temperatures or Slow Riding
28
Preparing the Vehicle for Low Temperatures or Snow
28
Riding Instructions 8
29
Checks and Maintenance Measures When Preparing for Use
29
Starting the Vehicle
29
Activating Launch Control
30
Activating Traction Control
31
Starting off
31
Shifting, Riding
32
Applying the Brakes
32
Stopping, Parking
33
Transporting
33
Refueling
34
Service Schedule
36
Additional Information
36
Required Work
36
Recommended Work
37
Tuning the Chassis 10
39
Checking the Basic Chassis Setting with Rider's Weight
39
Air Suspension XACT 5548
39
Compression Damping of the Shock Absorber
40
Adjusting the Low-Speed Compression Damping of the Shock Absorber
40
Adjusting the High-Speed Compression Damping of the Shock Absorber
41
Adjusting the Rebound Damping of the Shock Absorber
42
Measuring the Dimension of the Rear Wheel Unloaded
42
Checking the Static Sag of the Shock Absorber
43
Checking the Riding Sag of the Shock Absorber
44
Adjusting the Spring Preload of the Shock Absorber
44
Adjusting the Riding Sag
45
Checking the Basic Setting of the Fork
46
Adjusting the Fork Air Pressure
47
Adjusting the Compression Damping of the Fork
48
Adjusting the Rebound Damping of the Fork
49
Handlebar Position
50
Adjusting the Handlebar Position
50
11 Service Work on the Chassis
52
Raising the Motorcycle with a Lift Stand
52
Removing the Motorcycle from the Lift Stand
52
Bleeding the Fork Legs
53
Cleaning the Dust Boots of the Fork Legs
53
Removing the Handlebar Cushion (TROY LEE DESIGNS)
54
Installing the Handlebar Cushion (TROY LEE DESIGNS)
54
Removing the Fork Protector
54
Installing the Fork Protector
55
Removing Motor Guard (TROY LEE DESIGNS)
55
Installing the Motor Guard (TROY LEE DESIGNS)
55
Removing the Fork Legs
56
Installing the Fork Legs
57
Removing the Lower Triple Clamp
58
Installing the Lower Triple Clamp
59
Checking the Steering Head Bearing Play
62
Adjusting the Steering Head Bearing Play
63
Lubricating the Steering Head Bearing
64
Removing the Start Number Plate
64
Installing the Start Number Plate
64
Removing Front Fender
64
Installing Front Fender
65
Removing the Shock Absorber
66
Installing the Shock Absorber
67
Removing the Seat
68
Mounting the Seat
69
Removing the Air Filter Box Cover
69
Installing the Air Filter Box Cover
70
Removing the Air Filter
71
Cleaning the Air Filter and Air Filter Box
71
Installing the Air Filter
72
Preparing Air Filter Box Cover for Securing
73
Removing the Main Silencer
73
Installing the Main Silencer
74
Changing the Glass Fiber Yarn Filling of the Main Silencer
74
Removing the Fuel Tank
76
Installing the Fuel Tank
78
Checking for Chain Dirt Accumulation
80
Cleaning the Chain
80
Checking the Chain Tension
81
Adjusting the Chain Tension
81
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
82
Checking the Frame
85
Checking the Link Fork
85
Checking the Throttle Cable Routing
85
Checking the Rubber Grips
86
Adjusting the Basic Position of the Clutch Lever
86
Checking/Correcting the Fluid Level of the Hydraulic Clutch
87
Changing the Hydraulic Clutch Fluid
88
12 Brake System
90
Checking the Free Travel of the Hand Brake Lever
90
Adjusting the Basic Position of the Hand Brake Lever
90
Checking the Brake Discs
90
Checking the Front Brake Fluid Level
91
Adding Front Brake Fluid
92
Checking the Front Brake Linings
93
Changing the Brake Linings of the Front Brake
93
Checking the Free Travel of Foot Brake Lever
96
Adjusting the Basic Position of the Foot Brake Lever
96
Checking the Rear Brake Fluid Level
97
Adding Rear Brake Fluid
97
Checking the Brake Linings of the Rear Brake
99
Changing the Rear Brake Linings
99
13 Wheels, Tires
102
Removing the Front Wheel
102
Installing the Front Wheel
103
Removing the Rear Wheel
104
Installing the Rear Wheel
105
Checking the Tire Condition
106
Checking Tire Pressure
107
Checking the Spoke Tension
107
Electrical System 14
109
Removing the 12-V Battery
109
Installing the 12-V Battery
109
Charging the 12-V Battery
110
Changing Main Fuse
111
Diagnostics Connector
112
Cooling System 15
113
Checking the Antifreeze and Coolant Level
113
Checking the Coolant Level
114
Draining the Coolant
114
Refilling with Coolant
115
Changing the Coolant
116
16 Tuning the Engine
118
Checking the Play in the Throttle Cable
118
Adjusting the Play in the Throttle Cable
118
Adjusting the Characteristic Map of the Throttle Response
120
Changing the Mapping
121
Adjusting the Idle Speed
121
Programming the Throttle Valve Position
122
Checking the Basic Position of the Shift Lever
123
Adjusting the Basic Position of the Shift Lever
123
17 Service Work on the Engine
124
Changing the Fuel Screen
124
Checking the Engine Oil Level
126
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen
126
Adding Engine Oil
129
18 Cleaning, Care
130
Cleaning the Motorcycle
130
19 Storage
132
Putting into Operation after Storage
133
20 Troubleshooting
134
21 Blink Code
136
22 Technical Data
138
Engine
138
Engine Tightening Torques
139
Capacities
141
Engine Oil
141
Coolant
141
Fuel
141
Chassis
141
Electrical System
142
Tires
142
Fork
142
All EU Models
142
Sx-F Us
143
XC-F Us
143
Shock Absorber
144
All EU Models
144
Sx-F Us
144
XC-F Us
145
Chassis Tightening Torques
146
23 Declarations of Conformity
148
Country-Specific Declarations of Conformity
149
24 Substances
150
25 Auxiliary Substances
152
26 Standards
154
Index of Special Terms 27
155
28 List of Abbreviations
156
List of Symbols 29
157
Red Symbols
157
Yellow and Orange Symbols
157
Green and Blue Symbols
157
White Symbols
157
Index
158
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Setup Instructions
31 pages
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KTM 250 XC-F 2021 Specifications
General
Brand
KTM
Model
250 XC-F 2021
Category
Motorcycle
Language
English
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