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KTM
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85 SX 2020
KTM 85 SX 2020 User Manual
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AUXILIAR
Y
SUBSTANCES
22
123
Air
filter
cleaner
Recommended
supplier
MOTOREX
®
–
Racing
Bio
Dirt
Remover
Chain
cleaner
Recommended
supplier
MOTOREX
®
–
Chain
Clean
Fuel
additive
Recommended
supplier
MOTOREX
®
–
Fuel
Stabilizer
High
viscosity
grease
Recommended
supplier
SKF
®
–
LGHB
2
Long-life
grease
Recommended
supplier
MOTOREX
®
–
Bike
Grease
2000
Motorcycle
cleaner
Recommended
supplier
MOTOREX
®
–
Moto
Clean
Off-road
chain
spray
Recommended
supplier
MOTOREX
®
–
Chainlube
Offroad
Oil
for
foam
air
filter
Recommended
supplier
MOTOREX
®
–
Racing
Bio
Liquid
Power
Preserving
materials
for
paints,
metal
and
rubber
Recommended
supplier
MOTOREX
®
–
Moto
Protect
124
126
Table of Contents
Table of Contents
4
Formats Used
7
Means of Representation 1
7
Symbols Used
7
Degrees of Risk and Symbols
8
Safety Advice
8
Misuse
8
Use Definition - Intended Use
8
Tampering Warning
9
Safe Operation
9
Protective Clothing
10
Work Rules
10
Environment
10
Owner's Manual
10
Service
11
Customer Service
11
Figures
11
Manufacturer and Implied Warranty
11
Spare Parts, Accessories
11
Fuel, Auxiliary Substances
11
Important Notes 3
11
View of Vehicle
12
View of Vehicle, Front Left (Example)
12
View of Vehicle, Rear Right (Example)
13
Type Label
14
Fork Part Number
14
Vehicle Identification Number
14
Engine Number
14
Serial Numbers
14
Shock Absorber Article Number
15
Controls
16
Clutch Lever
16
Hand Brake Lever
16
Throttle Grip
16
Kill Switch
16
Opening the Fuel Tank Filler Cap
17
Closing the Fuel Tank Filler Cap
17
Fuel Tap
18
Choke
18
Shift Lever
18
Plug-In Stand
19
Foot Brake Lever
19
Kick Starter Lever
19
Service Hour Counter
20
Preparing for Use 7
21
Advice on Preparing for First Use
21
Running in the Engine
23
Preparing the Vehicle for Difficult Riding Conditions
23
Preparing the Vehicle for Riding on Dry Sand
23
Preparing the Vehicle for Riding on Wet Sand
25
Preparing Vehicle for Rides on Wet and Muddy Circuits
26
Preparing Vehicle for High Temperatures or Slow Riding
26
Preparing the Vehicle for Low Temperatures or Snow
27
Starting the Vehicle
28
Riding Instructions
28
Checks and Maintenance Measures When Preparing for Use
28
Starting off
29
Shifting, Riding
29
Applying the Brakes
30
Stopping, Parking
30
Transporting
31
Refueling
31
Service Schedule 9
33
Additional Information
33
Required Work
33
Recommended Work
34
Air Suspension XACT 5543
35
Checking the Basic Chassis Setting with Rider's Weight
35
Tuning the Chassis 10
35
Compression Damping of the Shock Absorber
36
Adjusting the Low-Speed Compression Damping of the Shock Absorber
36
Adjusting the High-Speed Compression Damping of the Shock Absorber
37
Adjusting the Rebound Damping of the Shock Absorber
37
Measuring the Dimension of the Rear Wheel Unloaded
38
Checking the Static Sag of the Shock Absorber
38
Checking the Riding Sag of the Shock Absorber
39
Adjusting the Spring Preload of the Shock Absorber
39
Adjusting the Riding Sag
40
Checking the Basic Setting of the Fork
41
Adjusting the Fork Air Pressure
41
Adjusting the Compression Damping of the Fork
43
Adjusting the Rebound Damping of the Fork
43
Handlebar Position
44
Adjusting the Handlebar Position
44
11 Service Work on the Chassis
46
Raising the Motorcycle with a Lift Stand
46
Removing the Motorcycle from the Lift Stand
46
Bleeding the Fork Legs
46
Cleaning the Dust Boots of the Fork Legs
47
Removing the Fork Legs
47
Installing the Fork Legs
48
Removing the Fork Protector
49
Installing the Fork Protector
49
Removing the Lower Triple Clamp
50
Installing the Lower Triple Clamp
51
Service Work on the Chassis 11
53
Adjusting the Steering Head Bearing Play
54
Checking the Steering Head Bearing Play
54
Greasing the Steering Head Bearing
55
Installing the Start Number Plate
55
Removing the Start Number Plate
55
Installing Front Fender
56
Removing Front Fender
56
Removing the Shock Absorber
56
Installing the Shock Absorber
57
Mounting the Seat
57
Removing the Seat
57
Installing the Air Filter Box Cover
58
Removing the Air Filter
58
Removing the Air Filter Box Cover
58
Cleaning the Air Filter and Air Filter Box
59
Installing the Air Filter
60
Long-Life Grease
60
Removing the Main Silencer
60
Changing the Glass Fiber Yarn Filling of the Main Silencer
61
Guideline
61
Installing the Main Silencer
61
Removing the Fuel Tank
62
Installing the Fuel Tank
63
Checking for Chain Dirt Accumulation
64
Cleaning the Chain
64
Checking the Chain Tension
65
Adjusting the Chain Tension
66
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
67
Nm (25.8 Lbf Ft)
68
Checking the Frame
69
Checking the Link Fork
69
Checking the Throttle Cable Routing
69
Adjusting the Basic Position of the Clutch Lever
70
Checking the Rubber Grip
70
Checking the Fluid Level of the Hydraulic Clutch
71
Correcting the Fluid Level of the Hydraulic Clutch
71
Changing the Hydraulic Clutch Fluid
72
12 Brake System
74
Adjusting the Free Travel of the Handbrake Lever
74
Checking the Brake Discs
74
Checking the Free Travel of the Hand Brake Lever
74
Checking the Front Brake Fluid Level
75
Adding the Front Brake Fluid
76
Changing the Brake Linings of the Front Brake
77
Checking the Front Brake Linings
77
Brake Caliper Loctite
79
Guideline Screw, Front M8
79
Nm (18.4 Lbf Ft) Brake Caliper Loctite
79
Remove the Locking Piece of the Hand Brake Lever
79
The Brake Caliper Straightens
79
Tighten Screws Bl Guideline
79
Adjusting the Basic Position of the Foot Brake Lever
80
Checking the Free Travel of Foot Brake Lever
80
Adding Rear Brake Fluid
81
Checking the Rear Brake Fluid Level
81
Checking the Rear Brake Linings
82
Changing the Brake Linings of the Rear Brake
83
13 Wheels, Tires
86
Installing the Front Wheel
86
Removing the Front Wheel
86
Guideline
87
Nm (11.1 Lbf Ft)
87
Operate the Front Brake and Compress the Fork a few Times
87
Remove the Motorcycle from the Lift Stand
87
Removing the Rear Wheel
87
Screw, Fork Stub M8
87
The Fork Legs Straighten
87
Tighten Screws Bn
87
Installing the Rear Wheel
88
Checking the Tire Condition
89
Finishing Work
89
Checking Tire Pressure
90
Checking Spoke Tension
91
14 Cooling System
92
Installing the Radiator Cover
92
Radiator Cover
92
Checking the Antifreeze and Coolant Level
94
Removing the Radiator Cover
94
Checking the Coolant Level
95
Draining the Coolant
96
Refilling with Coolant
96
15 Tuning the Engine
98
Adjusting the Throttle Cable Play
98
Checking Throttle Cable Play
98
Carburetor Tuning
99
Carburetor - Idle
101
Carburetor - Adjusting the Idle Speed
102
Emptying the Carburetor Float Chamber
103
Adjusting the Basic Position of the Shift Lever
104
Changing the Ignition Timing Map
104
Checking the Basic Position of the Shift Lever
104
Plug-In Connector of Ignition Timing Map Adjustment
104
16 Service Work on the Engine
106
Changing the Gear Oil
106
Checking the Gear Oil Level
106
Adding the Gear Oil
107
Cleaning the Motorcycle
109
Cleaning, Care 17
109
Storage 18
111
Preparing for Use after Storage
112
Troubleshooting 19
113
Engine
115
Engine Tightening Torques
115
Technical Data 20
115
Basic Carburetor Setting for Sandy Surfaces
117
Carburetor
117
Carburetor Tuning
118
Capacities
119
Chassis
119
Coolant
119
Fuel
119
Gear Oil
119
Fork
120
Shock Absorber
120
Tires
120
Chassis Tightening Torques
121
Substances 21
123
Auxiliary Substances 22
125
Standards 23
127
24 List of Abbreviations
128
Index
129
Other manuals for KTM 85 SX 2020
Setup Instructions
21 pages
4
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KTM 85 SX 2020 Specifications
General
Brand
KTM
Model
85 SX 2020
Category
Motorcycle
Language
English
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