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K-XCT 125i
KYMCO K-XCT 125i User Manual
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8
. DRIVE AND DRIVEN PULLEYS
8-4
K-XCT
125i
LEFT CRANKCASE COVER
REMOVAL
Remove ten left crankcase cover bolts
and then remove the left crankcase cover.
Remove the gasket and dowel pins.
INSTALLATION
Install the dowel pins and gasket.
Install the left crankcase cover.
Install and tighten ten bolts diagonally to
specified torque.
Dowel Pins
188
190
Table of Contents
Preface
2
Table of Contents
2
General Information
3
Specification
5
Service Precautions
6
Torque Values
11
Special Tools
13
Lubrication Points
15
Troubleshooting
17
Exhaust Muffler/Frame Covers
22
3. Inspection/Adjustment
122
Inspection/Adjustment
122
Inspection/Adjustment
123
Service Information
123
Maintenance Schedule
124
Fuel Line
126
Throttle Operation
126
Engine Oil
127
Transmission Oil
133
Air Cleaner
134
Spark Plug
135
Valve Clearance
136
Idle Speed
137
Cylinder Compression
138
Drive Belt
138
Clutch Shoe Wear
139
Nuts/Bolts/Fasteners
142
Wheels/Tires
142
Suspension
143
4. Lubrication System
145
Lubrication System
145
Lubrication System
146
Lubrication System Diagram
146
Service Information
147
Troubleshooting
147
Oil Pump
148
Engine Removal/Installation
151
6 Cylinder Head/Valves
160
Cylinder Head/Valves
161
Schematic Drawing
161
Service Information
162
Troubleshooting
163
Cylinder Head Cover
164
Camshaft Holder
165
Camshaft
168
Cylinder Head
173
7. Cylinder/Piston
174
Cylinder/Piston
174
Cylinder/Piston
175
Schematic Drawing
175
Service Information
176
Troubleshooting
177
Cylinder and Piston
178
8. Drive and Driven Pulleys
185
Drive and Driven Pulleys
185
Schematic Drawing
186
Service Information
187
Troubleshooting
188
Left Crankcase Cover
189
Drive Pulley, Drive Belt and Driven Pulley
190
. Final Reduction 9
202
Final Reduction
202
Final Reduction
203
Schematic Drawing
203
Service Information
204
Troubleshooting
204
Final Reduction
204
Bearing Replacement
209
Generator/Starter Clutch
211
11. Crankcase/Crankshaft
221
Crankcase/Crankshaft
221
Crankcase/Crankshaft
222
Schematic Drawing
222
Service Information
223
Troubleshooting
223
Crankcase Separation
224
Crankcase Assembly
225
12. Cooling System
228
Cooling System
228
Cooling System
229
Service Information
229
Troubleshooting
229
Cooling System Testing
231
Coolant Replacement
232
Radiator
235
Fan Motor
237
Fan Motor Switch
238
Water Pump
239
Water Temperature Sensor
244
Thermostat
246
13. Fi DIAGNOSTIC TOOL OPERATION
249
14 Fuel System (Auto Control Fuel Injection System) 14
259
System Diagram
260
System Location
261
Service Information
262
Troubleshooting
263
Check Engine Lamp (Celp)
264
How to Show the Failure Code
265
Celp Failure Codes Chart
266
Maintaining by Checking Component
270
Maintaining Special Notice
275
Handlebar/Front Wheel/Front Brake/Front
278
Rear Brake/Rear Fork/Rear Wheel/Rear Shock Absorber
352
17. Battery/Charging System
388
Battery/Charging System
388
Battery/Charging System
389
Charging Circuit
389
Charging System Layout
389
Service Information
390
Troubleshooting
391
Battery
392
Charging Voltage Inspection
394
Regulator/Rectifier
395
Ignition System
397
Ignition System
398
Ignition System Layout
398
Service Information
399
Troubleshooting
400
Ignition Coil Inspection
401
Starting System
404
Starting System
405
Starting System Layout
405
Service Information
406
Troubleshooting
406
Starter Motor
407
Starter Relay Inspection
409
20. Lights/Meters/Switches
410
4
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KYMCO K-XCT 125i Specifications
General
Brand
KYMCO
Model
K-XCT 125i
Category
Motorcycle
Language
English
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