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Mercury 80 Owner's Manual
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MAINTENANCE
42
a
b
20808
a -
Low pressure fuel filter
b -
High pressure fuel filter
HIGH PRESSURE FUEL FILTER
The high pressure fuel filter is under
high pressure. A special tool and procedure is required
to release the fuel
pressure before the filter can be removed. Have the high pressure fuel filter serviced by an authorized dealer.
LOW PRESSURE FUEL FILTER
Removal
1.
Turn ignition key switch to "OFF" position.
2.
Remove the cap from the fuel vapor purge relief valve.
a
20813
a -
Fuel vapor purge relief valve
47
49
Table of Contents
Declaration of Conformity
1
Table of Contents
3
Warranty Information
7
Transfer of Warranty
7
Warranty Registration United States and Canada
7
Warranty Registration Outside the United States and Canada
7
Fourstroke Outboard Limited Warranty United States, Canada and Europe
8
Fourstroke Outboard Limited Warranty
9
Year Limited Warranty against Corrosion
11
Warranty Coverage and Exclusions
12
General Information
14
Boater's Responsibilities
14
Before Operating Your Outboard
14
Boat Horsepower Capacity
14
High-Speed and High-Performance Boat Operation
15
Outboard Remote Control Models
15
Remote Steering Notice
15
Outboard Mounting Notice
16
Propeller Selection
16
Lanyard Stop Switch
17
Protecting People in the Water
18
Boats Having an Open Front Deck
19
Passenger Safety Message - Pontoon Boats and Deck Boats
19
Wave and Wake Jumping
19
Impact with Underwater Hazards
20
Exhaust Emissions
21
Be Alert to Carbon Monoxide Poisoning
21
Selecting Accessories for Your Outboard
22
Safe Boating Suggestions
22
Recording Serial Number
23
80/100/115 Specifications - International
23
Component Identification
25
Transporting
26
Trailering Boat/Outboard
26
Fuel and Oil
27
Fuel Recommendations
27
Filling Fuel Tank
28
Engine Oil Recommendations
28
Checking and Adding Engine Oil
28
Features and Controls
30
Remote Control Features
30
Warning System
30
Warning Horn Signals
30
Power Trim and Tilt
32
Power Trim Operation
33
Auxiliary Tilt Switch
35
Shallow Water Operation
35
Pre-Starting Check List
36
Operating in Freezing Temperatures
36
Operating in Salt Water or Polluted Water
36
Setting Trim Angle While Running Engine at Idle Speed
36
Engine Break-In Procedure
37
Starting the Engine - Remote Control Models
37
Warming up Engine
39
Gear Shifting
39
Stopping the Engine
39
Maintenance
41
Outboard Care
41
EPA Emissions
41
Owner Responsibility
41
Inspection and Maintenance Schedule
42
Flushing the Cooling System
43
Top Cowl Removal and Installation
43
Flywheel Cover Removal and Installation
44
Cleaning Care for Top and Bottom Cowls
45
Cleaning Care for the Powerhead (Saltwater Use)
45
Battery Inspection
46
Air Filter
46
Fuel System
47
High Pressure Fuel Filter
48
Corrosion Control Anode
50
Propeller Replacement
50
Spark Plug Inspection and Replacement
53
Fuse Replacement
54
Alternator Drive Belt Inspection
55
Lubrication Points
56
Checking Power Trim Fluid
58
Changing Engine Oil
58
Gearcase Lubrication
60
Submerged Outboard
61
Storage
62
Storage Preparation
62
Protecting External Outboard Components
62
Protecting Internal Engine Components
62
Gearcase
63
Positioning Outboard for Storage
63
Battery Storage
63
Troubleshooting
64
Starter Motor will Not Crank the Engine
64
Engine will Not Start
64
Engine Runs Erratically
64
Performance Loss
64
Battery will Not Hold Charge
65
Owner Service Assistance
66
Local Repair Service
66
Service Away from Home
66
Parts and Accessories Inquiries
66
Service Assistance
66
Mercury Marine Service Offices
66
Outboard Installation
68
Important Information
68
Boat Horsepower Capacity
68
Start in Gear Protection
68
Selecting Accessories for Your Outboard
68
Fuel Tanks
69
Portable Fuel Tank
69
Filling the Fuel System
69
Installation Specifications
69
Lifting Outboard
69
Steering Cable - Starboard Side Routed Cable
70
Steering Link Rod Fasteners
71
Determining Recommended Outboard Mounting Height
73
Drilling Outboard Mounting Holes
74
Fastening the Outboard to the Transom
75
Electrical, Fuel Hose, and Control Cables
77
Remote Wiring Harness
78
Fuel Hose Connection
81
Throttle Cable Installation
84
Trim in Pin
86
Other manuals for Mercury 80
Operation Maintenance Installation Warranty Manual
141 pages
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Mercury 80 Specifications
General
Brand
Mercury
Model
80
Category
Outboard Motor
Language
English
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