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Pentair INTELLIFLO VSD2 User Manual

Pentair INTELLIFLO VSD2
44 pages
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CONTENT
PRESENTATION
> Warnings and Safety Instructions p 04
PUMP OVERVIEW
> Introduction p 07
> External control p 07
> Features p 08
> Drive assembly and control panel p 09
> Motor features p 09
OPERATOR CONTROL PANEL
> Using the operator control panel p 10
> Controls and leds on keypad p 10
OPERATING THE PUMP
> Starting the pump p 12
> Stopping the pump p 12
> Operating the pump at preset speeds p 12
> Pump operating modes p 13
> IntelliFlo VSD2 pump menus p 14
> Programs 1-8 (Schedule a time to run the pump) p 19
> External control p 22
> Time Out Feature p 23
> Quick Clean Feature p 23
> Priming p 24
USER MAINTENANCE
> Pump strainer basket p 32
> Motor service p 33
> Winterizing p 34
> Priming the pump after service p 34
INSTALLATION AND REMOVAL
> Installing the pump p 35
> Pump disassembly p 37
> Shaft seal replacement p 38
> Pump reassembly / seal replacement p 38
> Drive assembly removal and installation p 39
TROUBLESHOOTING
> Alerts and warnings p 40
> General troubleshooting problems p 41
> Thermal mode p 29
> Connecting to an IntelliPool system p 31
3
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Pentair INTELLIFLO VSD2 Specifications

General IconGeneral
BrandPentair
ModelINTELLIFLO VSD2
CategoryWater Pump
LanguageEnglish

Summary

Introduction and Support

Customer Service Contact

Contact information for Pentair Aquatic Systems replacement parts and pool products.

Pentair Academy Training Tour

Learn about Pentair's latest developments in pool automation and equipment.

Warnings and Safety Instructions 1/3

Entrapment Avoidance Notice

Details on preventing suction entrapment hazards and required safety measures.

Risk of Electrical Shock or Electrocution

Hazards and precautions related to electrical installation and maintenance.

Warnings and Safety Instructions 2/3

Water Temperature Hazards

Risks associated with high water temperatures and hyperthermia.

Other Safety Warnings

Various safety advice including alcohol use, children, emergency switches, and pool types.

Warnings and Safety Instructions 3/3

General Safety Warnings

Important cautions regarding internal components, submersion, performance limits, and electrical bonding.

General Installation Information

Guidelines for proper installation to prevent hazards and ensure correct operation.

Pump Overview 1/3

Pump Introduction

Overview of the IntelliFlo® VSD2 pump's capabilities and benefits.

External Control Options

How the pump communicates with external control systems like IntelliPool.

Pump Overview 2/3

Key Pump Features

Lists key features of the IntelliFlo® VSD2 pump, including programmable speeds and protection.

Pump Overview 3/3

Drive Assembly and Control Panel

Describes the pump's drive assembly, control panel, and their functions.

Motor Features

Details the specifications and benefits of the Permanent Magnet Synchronous Motor.

Operator Control Panel 1/2

Using the Operator Control Panel

Instructions on how to use the control panel for pump operation.

Keypad Controls and LEDs

Explains the function of each button and indicator light on the control panel.

Operator Control Panel 2/2

Advanced Keypad Controls

Further details on arrow buttons, Quick Clean, Time Out, Start/Stop, and Reset functions.

Control Panel LCD Screen Display

Explains the information displayed on the LCD screen and its various lines.

Operating the Pump 1/20

Starting the Pump

Step-by-step guide on how to start the IntelliFlo® VSD2 pump.

Stopping the Pump

Instructions on how to safely stop the IntelliFlo® VSD2 pump.

Operating at Preset Speeds

How to select and run the pump at its default preset speeds.

Operating the Pump 2/20

Pump Operating Modes

Explains the three operating modes: Manual, Egg Timer, and Schedule.

Operating the Pump 3/20

IntelliFlo® VSD2 Pump Menus

Detailed breakdown of the pump's menu structure and available settings.

Operating the Pump 4/20

Set Date and Time

Instructions for setting the pump's internal clock and date.

Set AM/PM or 24 Hour Clock

How to configure the clock format on the control panel.

Set Minimum Speed (RPM)

Guide to setting the lowest operational speed for the pump.

Operating the Pump 5/20

Set Maximum Speed (RPM)

Instructions for setting the highest operational speed for the pump.

Pump Address Configuration

How to set the pump's address for automation system communication.

Operating the Pump 6/20

Set Screen Contrast

Adjusting the LCD screen's brightness and contrast.

Set Control Panel Language

Changing the language displayed on the pump's control panel.

Set Temperature Unit

Selecting between Celsius and Fahrenheit for temperature display.

Operating the Pump 7/20

Password Protection Settings

Enabling and managing password protection for the control panel.

Setting the Pump Password

Step-by-step guide to setting and entering the pump's password.

Operating the Pump 8/20

Speeds 1-8: Schedule Operation

Overview of programming pump speeds for scheduled operation.

Pump Operating Modes Explained

Explains Manual, Egg Timer, and Schedule modes for pump operation.

Operating the Pump 9/20

Set Speeds in Manual Mode

How to configure speeds for manual operation on the control panel.

Set Speeds in Egg-Timer Mode

Instructions for setting speeds and durations for the Egg Timer mode.

Operating the Pump 10/20

Set Speeds 1-8 in Schedule Mode

Guide to programming start and stop times for scheduled pump operation.

Operating the Pump 11/20

External Control Programming

How to program pump speeds for external control systems like IntelliComm.

Operating the Pump 12/20

Feature: Time Out

Configuration of the Time Out feature to pause pump operation for a set duration.

Feature: Quick Clean

Using the Quick Clean feature to increase pump speed for cleaning tasks.

Operating the Pump 13/20

Priming the Pump

Explanation of the automatic priming feature and its settings.

Operating the Pump 14/20

Priming the Pump for First Use or Service

Step-by-step guide for priming the pump before initial use or after maintenance.

Important Cautions Before Starting

Important safety warnings and precautions before performing pump maintenance.

Fire and Burn Hazard Warning

Warnings about high motor temperatures and potential fire risks.

Operating the Pump 15/20

Manual Pump Priming Procedure

Detailed procedure for manually priming the IntelliFlo® pump.

Operating the Pump 16/20

Priming Features Configuration

Explains settings for priming speed, duration, range, and delay.

Operating the Pump 17/20

Setting Priming Features

How to enable, disable, and adjust priming feature settings.

Disable Priming Feature on Pump

Procedure to disable the pump's priming feature when using an automation system.

Operating the Pump 18/20

Thermal Mode Operation

Explains the Thermal Mode feature for pump protection and temperature settings.

Operating the Pump 19/20

External Control with IntelliComm® II

How to connect and control the pump using the IntelliComm II system.

Operating the Pump 20/20

Connecting to an IntelliPool System

Instructions for wiring the IntelliFlo pump to an IntelliPool system.

User Maintenance 1/3

Pump Strainer Basket

Information on the location and function of the pump's hair and lint strainer.

Pump Strainer Basket Service

Step-by-step guide for cleaning and servicing the pump strainer basket.

User Maintenance 2/3

Motor Service Guidelines

Guidelines for protecting the motor from heat, dirt, and moisture.

User Maintenance 3/3

Winterizing Procedures

Procedures to protect the pump from freezing during winter months.

Priming the Pump After Service

Instructions for manually priming the pump after maintenance or service.

Installation and Removal 1/5

Installing the IntelliFlo Pump

General guidance for installing the IntelliFlo® pump, including location and piping.

Pump Location Guidelines

Recommended placement guidelines for the pump for optimal performance and access.

Piping Recommendations

Recommendations for plumbing connections to ensure proper priming and longevity.

Electrical Connection Requirements

Electrical connection requirements and safety considerations.

Optional Keypad Relocation Kit

Information about the kit for mounting the keypad in a different location.

Installation and Removal 2/5

Wiring the Pump

Detailed instructions for wiring the IntelliFlo® pump, including safety precautions.

IntelliFlo® Electrical Specifications

Key electrical data, including circuit protection and input voltage/wattage.

Installation and Removal 3/5

Pump Disassembly Procedure

Safety warnings and steps for disassembling the pump for repair.

Installation and Removal 4/5

Shaft Seal Replacement

Information about the pump's shaft seal and when it may need replacement.

Pump Reassembly and Seal Replacement

Step-by-step instructions for reassembling the pump after seal replacement.

Installation and Removal 5/5

Drive Assembly Removal and Installation

Procedures for removing and installing the drive assembly and control panel.

Troubleshooting 1/3

Alerts and Warnings Explained

Explains how the pump displays and handles alarms and warnings.

Power Out/Off Troubleshooting

Cause and behavior when the pump loses power or has insufficient voltage.

Priming Failure Troubleshooting

How the pump handles and reports priming failures.

Overheat Condition

What happens when the drive temperature exceeds limits and how it recovers.

Thermal Mode Operation

Behavior of the pump when Thermal Mode is active.

Over Current Condition

Cause and restart behavior for over current conditions.

Over Voltage Condition

Causes and restart behavior for over voltage conditions.

Internal Error Handling

How to handle internal software errors and when to contact support.

Troubleshooting 2/3

General Troubleshooting Problems

Details common pump problems, their causes, and corrective actions.

Troubleshooting 3/3

Electrical Problem Diagnosis

Troubleshooting electrical issues like low voltage, over heat, and loose wiring.

Control Panel LCD Screen Issues

How to resolve issues with the control panel display, such as flickering.

Mechanical Troubles and Noise

Diagnosing and fixing mechanical noise issues related to the pump.

Pump Not Responding to Commands

Troubleshooting communication and setup issues with automation systems.

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