6.22
9850043 R01 - 2017-2021 RANGER 500 / 570 Service Manual
© Copyright Polaris Inc.
CLUTCH ASSEMBLY
NOTICE
The Teflon bushings are self-lubricating.
CAUTION
Do not apply oil or grease to the bushings.
Reassemble the drive clutch in the following sequence.
Be sure the “X”, or the marks that were made earlier are
aligned during each phase of assembly.
1. Install the PTFE washers
e
and non braking bearing
r
over the clutch shaft. There should be one fiber
washer on each side of the bearing.
2. Install the moveable sheave and spacer
w
onto the
clutch shaft.
NOTICE
To maintain proper clutch balance and belt-to-sheave
clearance. be sure to reinstall the original quantity and
thickness of washers / spacers beneath the spider
during assembly.
3. Compress spider buttons for each tower and install
spider
q
, making sure that “X”, or the marks that
were made earlier, on spider aligns with “X”, or the
marks that were made earlier, in moveable sheave.
4. Torque spider to specification using the holding
fixture and spider tool. Torque with smooth motion to
avoid damage to the stationary sheave.
TORQUE
Drive Clutch Spider:
290 ft-lbs (393 Nm)
5. Install shift weights using new lock nuts
t
on the
bolts.
6. Reinstall clutch spring.
7. Reinstall cover, aligning “X” mark with other marks.
8. Torque cover bolts evenly to specification.
TORQUE
Drive Clutch Cover Screw:
8 ft-lbs (10 Nm)
PVT SYSTEM
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