Polaris RANGER 500 2021 User Manual

7
9850043 R01 - 2017-2021 RANGER 500 / 570 Service Manual
© Copyright Polaris Inc.
7.1
CHAPTER 7
TRANSMISSION
GENERAL INFORMATION.............. .............. ... ........... ... ........... .. . . ............. . . . . . . 7.2
SPECIAL TOOLS, TRANSMISSION. .. ........... ... ............. . . . . . ............. ... ........... ... ... 7.2
SPECIAL TOOLS ........... .. . . ............. . . . . . ............ .. .. ............. . . . . . ............. . . . . . . 7.3
TRANSMISSION GEARS ...... .............. .............. ... ........... .. . . ............ . . . . . ......... 7.4
LUBRICATION ......... .............. .............. .. . . ............. . . . . . .............. . . . . . .......... 7.4
TRANSMISSION MOUNTING AND TORQUE VALUES. . . .............. . . . . . ............. . . . . . ......... 7.5
ASSEMBLY VIEW ......... .............. .............. ... ........... .. . . ............. . . . . . .............. . 7.6
TRANSMISSION ASSEMBLY VIEW . . . . .. ............. .............. .............. .. . . ............. . . . 7.6
SHIFT LEVER . .. ............. . . . . . ............. .............. ... ........... .. . . ............ . . . . . . ........ 7.8
REMOVAL........... ... ........... ... ........... .. . . ............ . . . . . ............. .. . . ............. . . . 7.8
INSTALLATION. . . ............. .. .. ............. . . . . . ............. . . . . . ............ .. . . ............. . . . 7.8
SHIFT CABLE . .. ............. . . . . . ............. .............. ... ........... .. . . ............ . . . . . ......... 7.9
INSPECTION........ . . . . . .............. . . . . . ............. . . . . . ............. .. .............. . . . . . ...... 7.9
SHIFT CABLE REMOVAL / INSTALL AND ROUTING............. . . . . . ............. . . . . . .............. . 7.9
ADJUSTMENT ......... .............. .............. .. . ............. . . . . . ............. .. ..............7.10
TRANSMISSION SERVICE......... . . . . . ............. . . . . . .............. . . . . . ............. . . . . . ........7.11
TRANSMISSION REMOVAL ............. . . . . . ............. .. . ............. . . . . . ............. .. .. .....7.11
TRANSMISSION INSTALLATION .. .. . . ............ . . . . . ............. .. .. ............. . . . . . ...........7.13
TRANSMISSION INTERNALS SERVICE . . . . . ............. . . . . . ............. .. .. ............ . . . . . . ....7.16
DIFFERENTIAL OPERATION ...... ... ........... .. . . ............. . . . . . .............. . . . . . ............7.16
TRANSMISSION DISASSEMBLY ........... . . . . . ............. .. .. ............ . . . . . . ............ . . . . . .7.17
PLANETARY DIFFERENTIAL DISASSEMBLY ... ............. .............. .............. .. . . ........7.22
PLANETARY DIFFERENTIAL BUSHING REPLACEMENT ....... . . . . . ............. ... ........... .. . ..7.23
PLANETARY DIFFERENTIAL ASSEMBLY ... ............. . . . . . ............. .............. ... .........7.25
GEAR / SHAFT / BEARING INSPECTION........... ... ........... .. . . ............ . . . . . ............. ..7.26
SNORKEL GEAR BACKLASH PROCEDURE .... .. . ............. . . . . . ............. .. . . ............. . .7.27
TROUBLESHOOTING ....... . . . . . ............. . . . . . .............. . . . . . ............. . . . . . ............. ..7.35
TROUBLESHOOTING CHECKLIST............. . . . . . .. ........... .. . ............. . . . . . ............. ..7.35
TRANSMISSION

Polaris RANGER 500 2021 Specifications

General

Brand	Polaris
Model	RANGER 500 2021
Category	Offroad Vehicle
Language	English