Polaris RANGER 500 2021 User Manual

10
9850043 R01 - 2017-2021 RANGER 500 / 570 Service Manual
© Copyright Polaris Inc.
10.1
BRAKE SYSTEM
CHAPTER 10
BRAKE SYSTEM
GENERAL INFORMATION.............. .............. ... ........... ... ........... .. . . ............. . . . . .10.3
BRAKE SERVICE SPECIFICATIONS . . . .. ............. .............. .............. .. . ............. . . .10.3
SPECIAL TOOLS ........... .. . . ............. . . . . . ............ .. .. ............. . . . . . ............. . . . . .10.3
BRAKE SYSTEM NOTES. ........... ... ........... ... ............. . . . . . ............. .. . ............. . . .10.4
BRAKE SYSTEM SERVICE NOTES ..... . . . . . ............. .. . . ............. . . . . . .............. . . . . . ..10.4
BRAKE NOISE TROUBLESHOOTING .. .. ............. .............. .............. .. . ............. . . .10.4
HYDRAULIC BRAKE SYSTEM OPERATION........ ... ........... .. . . ............. . . . . . ..............10.5
BRAKE SYSTEM ASSEMBLY VIEWS .... . . . . . ............. ... ........... .. . ............. . . . . . ........10.6
RANGER ..... ... ........... .. . . ............. . . . . . .............. . . . . . ........... .. . . .. ........... . . . . .10.6
RANGER CREW . ............ . . . . . ............. . . . . . .. ........... .. . . ............. . . . . . ..............10.7
MASTER CYLINDER............ . . . . . ............. . . . . . .. ........... .. . ............. . . . . . ............. ..10.8
REMOVAL........... ... ........... ... ........... .. . . ............ . . . . . ............. .. . . ............. . .10.8
INSTALLATION. . . ............. .. .. ............. . . . . . ............. . . . . . ............ .. . . ............. . .10.8
BRAKE PRESSURE SWITCH ..... ... ........... ... ............. . . . . . ............. .. . ........... .. . . .10.8
BRAKE PEDAL .. ............. . . . . . ............. .............. ... ........... ... ............. . . . . . ........10.9
PEDAL REMOVAL......... . . . . . ............. .. .............. . . . . . ............. . . . . . .. ........... .. . . .10.9
PEDAL INSTALLATION .. . .. ............. . . . . . ............. . . . . . .............. . . . . . ............. . . . . . .10.9
BRAKE SERVICE PROCEDURES .. ... ........... .. . ............. . . . . . ............. .. . ............. . 10.10
BRAKE BLEEDING / FLUID CHANGE ........... .. . . ............ . . . . . . ............ .. . . ............. 10.10
BRAKE BURNISHING PROCEDURE .... . . . . . ............. .. . . ............ . . . . . . ............ .. .. ... 10.11
FRONT BRAKE PADS ........ .. . ........... .. . . ............. . . . . . .............. . . . . . ............. . . . . 10.12
2 SEAT .............. ... ........... ... ........... ... ............. . . . . . ............. .. . ........... .. . 10.12
PAD REMOVAL / DISASSEMBLY ....... .. .. ............. . . . . . ............. . . . . . . ........... .. . 10.12
BRAKE PAD INSPECTION .. . . . . . ............. ... ........... .. . ............. . . . . . ............. 10.12
PAD ASSEMBLY / INSTALLATION- RANGER ......... .. . . ............. . . . . . .............. . . . . . 10.13
PAD ADJUSTMENT- RANGER ......... .............. .. . ........... .. . . ............. . . . . . ..... 10.13
CREW.. . .............. . . . . . ............. . . . . . ............. .. . . ............ . . . . . . ............ .. .. ... 10.14
PAD REMOVAL - CREW .. ........... ... ............. . . . . . ............. .............. .. . ....... 10.14
PAD INSPECTION........... . . . . . . ............ .. . . ............. . . . . . .............. . . . . . ....... 10.15
PAD ASSEMBLY / INSTALLATION- CREW ..... ... ........... .. . . ............. . . . . . ............ 10.15
FRONT CALIPER.......... .............. .............. .. . ............. . . . . . ............. .. .. .......... 10.16
2 SEAT .............. ... ........... ... ........... ... ............. . . . . . ............. .. . ........... .. . 10.16
FRONT CALIPER ASSEMBLY VIEW.. . . . ............. ... ........... ... ............. . . . . . ...... 10.16
FRONT CALIPER REMOVAL- RANGER . . .. ............. .............. .............. ... ....... 10.17
FRONT CALIPER DISASSEMBLY - RANGER .. .. . ............. . . . . . ............. .. .. .......... 10.17
FRONT CALIPER INSPECTION- RANGER ....... .. .............. . . . . . ............. . . . . . ...... 10.18
FRONT CALIPER ASSEMBLY .. . . . .. ............. .............. .. .............. . . . . . .......... 10.18
FRONT CALIPER INSTALLATION ...... .............. .. . ............. . . . . . ............. .. .. ... 10.19
CREW.. . .............. . . . . . ............. . . . . . ............. .. . . ............ . . . . . . ............ .. .. ... 10.20
FRONT CALIPER ASSEMBLY VIEW.. . . . ............. ... ........... ... ............. . . . . . ...... 10.20
FRONT CALIPER REMOVAL- CREW ......... ... ........... .. . . ............ . . . . . . ............ 10.21

Polaris RANGER 500 2021 Specifications

General

Brand	Polaris
Model	RANGER 500 2021
Category	Offroad Vehicle
Language	English