EasyManuals Logo
Home>Polaris>Utility Vehicle>Ranger RZR 800

Polaris Ranger RZR 800 User Manual

Polaris Ranger RZR 800
406 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
To Previous Page IconTo Previous Page
To Previous Page IconTo Previous Page
Page #108 background imageLoading...
Page #108 background image
3.58
ENGINE
8. Install breather reed (G) into rocker cover (H). Lightly
apply black RTV sealant to the outer edges of the breather
reed. The reed has a tab and will assemble one-way only.
Torque the breather bolts to specification.
NOTE: When applying RTV, do not get any RTV
inside the reed assembly.
9. Place a new seal (I) into the bottom of the cover. Be sure
the seal is seated into the cover properly.
IMPORTANT: Before assembly, clean the bolts and
bolt holes with Primer N (PN 2874275) to remove any
debris. This will ensure proper sealing when installing
bolts.
10. Install rocker cover. Torque bolts in sequence to
specification.
11. Install thermostat (J), new O-ring, and thermostat housing.
Torque to specification.
12. Install 3/8” coolant hose fitting (L) and torque to
specification.
13. Install temperature sender (K) and torque to specification.
Oil Pump Priming
= T
Breather Bolt Toque:
20
±
5 in. lbs. (2.5
±
0.55 Nm)
= T
Rocker Cover Bolt Torque:
84
8 in. lbs. (9.5 0.9 Nm)
G
H
I
20 ± 5 in. lbs.
(2.5 ± .55 Nm)
= T
Thermostat Housing Bolt Torque:
84
8 in. lbs. (9.5 0.9 Nm)
= T
Temperature Sender Torque:
17 ± 2 ft. lbs. (23 ± 3 Nm)
CAUTION
After any reassembly or rebuild, the engine
must be primed using the Oil Priming Adapter
(PU-45778) and a 3/4-full oil filter before initial
start-up. Follow the steps in this section to
properly prime the engine and aid proper engine
break in. Failure to perform this procedure may
cause internal engine damage on initial start-up.
L
17 ± 2 ft. lbs.
(23 ± 3 Nm)
84 ± 8 in. lbs.
(9.5 ± 0.9 Nm)
K
120 in. lbs.
J
(13.5 Nm)
K
www.midwestmanuals.com www.green-manuals.com

Table of Contents

Questions and Answers:

Question and Answer IconNeed help?

Do you have a question about the Polaris Ranger RZR 800 and is the answer not in the manual?

Polaris Ranger RZR 800 Specifications

General IconGeneral
BrandPolaris
ModelRanger RZR 800
CategoryUtility Vehicle
LanguageEnglish

Related product manuals