Polaris Ranger RZR 800 User Manual

9.6
BRAKES
MASTER CYLINDER
Removal
1. Locate the master cylinder above the left front tire in the
wheel well area.
2. Remove the clip (A) from the clevis pin (B) that attaches
the master cylinder to the brake pedal lever.
3. Place a container to catch brake fluid under the master
cylinder brake line banjo bolts (C).
NOTE: Make note of front and rear brake line
locations to master cylinder.
4. Loosen the brake line banjo bolts (C) and allow fluid to
drain.
NOTE: Dispose of fluid properly. Do not re-use.
5. Remove the two mounting fasteners (D) that secure the
master cylinder to the frame.
Installation
1. Reverse Steps 1-5 for master cylinder installation.
Refer to the torque specifications in the illustration.
2. After installing the foot brake check pedal freeplay. Pedal
freeplay should not exceed .090” (2.286 mm).
BRAKE PEDAL LEVER
Pedal Removal
1. Locate the brake pedal lever (L) and remove the master
cylinder clevis pin (B) and clip (A).
2. Remove the E-ring (E) from the pedal mount and remove
the brake pedal lever (L) from the vehicle.
Pedal Installation
1. Reverse “Removal” steps to install brake pedal lever.
Brake pedal freeplay should not exceed .090” (2.28 mm).
CAUTION
Brake fluid will damage finished surfaces.
Do not allow brake fluid to come in contact
with finished surfaces.
Master Cylinder
A
15 ft. lbs.
(20 Nm)
B
C
D
D
17 ft. lbs.
(23 Nm)
Brake Pedal Freeplay:
.090” (2.28 mm)
B
A
L
E
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Polaris Ranger RZR 800 Specifications

General

Brand	Polaris
Model	Ranger RZR 800
Category	Utility Vehicle
Language	English