Polaris Ranger RZR 800 User Manual

7.5
FINAL DRIVE
7
7. Install the steering tie rod end onto the front bearing carrier.
NOTE: Refer to the photos below to ensure proper
placement of the tie rod end.
8. Torque the tie rod end fastener to specification and install
a new cotter pin.
9. Torque wheel hub nut to specification and install a new
cotter pin. Tighten nut slightly if necessary to align cotter
pin holes.
10. Install wheel and (4) wheel nuts. Torque wheel nuts to
specification.
11. Rotate wheel and check for smooth operation. Bend both
ends of cotter pin around end of spindle in different
directions.
= T
Front Caliper Mounting Bolts:
31-34 ft. lbs. (42-46 Nm)
CAUTION
New bolts have a pre-applied locking agent
which is destroyed upon removal. Always use
new brake caliper mounting bolts
upon assembly.
= T
Tie Rod End Fastener:
42.5 ft. lbs. (58 Nm)
42.5 ft. lbs.
58 (Nm)
Tie Rod End
RZR / RZR S
Shown
Tie Rod End
42.5 ft. lbs.
58 (Nm)
RZR 4
Shown
= T
Wheel Hub Castle Nut:
80 ft. lbs. (108 Nm)
= T
Wheel Nuts:
Steel Wheels: 27 ft. lbs. (37 Nm)
Aluminum Wheels: 30 ft. lbs. + 90° (1/4 turn)
80 ft. lbs.
NEW Cotter Pin
(108 Nm)
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Polaris Ranger RZR 800 Specifications

General

Brand	Polaris
Model	Ranger RZR 800
Category	Utility Vehicle
Language	English