Name: Polaris RZR PRO R 4
Brand: Polaris
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1.6

9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual

MASTER TORQUE TABLE

MAINTENANCE

PART DESCRIPTION

TORQUE

SPECIFICATION

Engine Oil Drain Plug 13 ft-lbs (18 Nm)

Engine Oil Filter 18 in-lbs (2 Nm)

Front Gearcase Drain/Fill

Plug

10 ft-lbs (14 Nm)

Ignition Coil Fastener 7 ft-lbs (10 Nm)

Spark Arrestor Fastener 8 ft-lbs (11 Nm)

Spark Plug 9 ft-lbs (12 Nm)

ENGINE / COOLING / EXHAUST

PART DESCRIPTION

TORQUE

SPECIFICATION

Battery Cable Fasteners 60 in-lbs (9 Nm)

Cargo Box Support

Fasteners

22 ft-lbs (30 Nm)

Crankshaft Harmonic

Damper Fastener

1. Torque fastener to 74

ft-lbs (100 N·m)

2. Loosen fastener 180°

3. Torque fastener to 22

ft-lbs (30 N·m) + 70°

Engine Mount Lower

Fasteners (LH Mount)

52 ft-lbs (70 Nm)

Engine / Transmission

Mount

Step 1: 26 in-lbs (3 Nm)

Step 2: 33 ft-lbs (45 Nm)

Engine / Transmission

Mount Isolator Fastener

33 ft-lbs (45 Nm)

Exhaust Head Pipe

Mounting Fasteners

Step 1: 60 in-lbs (7 Nm)

Step 2: 22 ft-lbs (30 Nm)

Heat Shield Fasteners 71 in-lbs (8 Nm)

Head pipe to Muffler

Studs

18 ft-lbs (25 Nm)

Intake Hose Clamps 35 in-lbs (3 Nm)

Intake Mounting

Fasteners

9 ft-lbs (12 Nm)

Isolator Mounting Bracket

Fastener

18 ft-lbs (25 Nm)

Oxygen Sensor 30 ft-lbs (40 Nm)

PART DESCRIPTION

TORQUE

SPECIFICATION

Prop Shaft Coupling

Fasteners

11 ft-lbs (15 Nm)

Radiator Mounting

Fasteners

9 ft-lbs (12 Nm)

Thermostat Cover

Fasteners

9 ft-lbs (12 Nm)

Transmission-to-Engine

Mounting Fasteners

Step 1: 11 ft-lbs (15 Nm)

Step 2: 44 ft-lbs (60 Nm)

FUEL SYSTEM

PART DESCRIPTION

TORQUE

SPECIFICATION

Carbon Canister Filter

Fasteners

9 ft-lbs (12 Nm)

Fuel Tank Mounting

Fasteners

15 ft-lbs (20 Nm)

PFA Nut

70 ft-lbs (95 Nm)

PVT SYSTEM

PART DESCRIPTION

TORQUE

SPECIFICATION

Drive Clutch Retaining

Bolt

Step 1: 140 ft-lbs (190

Nm)

Step 2: Loosen two full

turns (720°)

Step 3: 118 ft-lbs (160

Nm)

Driven Clutch Helix

Fasteners

63 ft-lbs (85 Nm)

Driven Clutch Retaining

Bolt

55 ft-lbs (75 Nm)

Inner PVT Cover

Fasteners

: 11 ft-lbs (15 Nm)

: 35 in-lbs (4 Nm)

Outer PVT Cover

Fasteners

60 in-lbs (7 Nm)

TRANSMISSION

PART DESCRIPTION

TORQUE

SPECIFICATION

Gear Position Sensor

Shield Fasteners

: 15 ft-lbs (20 Nm)

: 22 ft-lbs (30 Nm)

: 72 in-lbs (8 Nm)

Shift Cable Bracket

Fasteners

22 ft-lbs (30 Nm)

GENERAL INFORMATION

Brand

Polaris

Model

RZR PRO R 4

Polaris RZR PRO R 4 User Manual

Table of Contents

Questions and Answers:

Polaris RZR PRO R 4 Specifications

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Brand	Polaris
Model	RZR PRO R 4
Category	Offroad Vehicle
Language	English