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6.12

9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual

ROLLER REPLACEMENT

IMPORTANT

When replacing rollers, install new roller pins and thrust

washers.

1. Remove the roller buttons. Inspect and replace if

excessively worn.

2. Press the roller pin out using a correctly sized punch

and commercial press to remove the roller.

3. Install the new roller and thrust washers

and press

in a new roller pin using a commercial press and

correctly sized punch.

4. Install the roller buttons and verify smooth operation

of the roller.

SHIFT WEIGHT INSPECTION

• Remove shift weight fasteners

and weights

Inspect the contact surface of the weight

. The

surface should be smooth and free of dents or gall

marks. Inspect the weight pivot bore

and bolts for

wear or galling. Also inspect the shift weight bushing

for wear. Replace if necessary. If weights or bolts are

worn or broken, replace in sets of three with new bolts

and nuts.

CAUTION

The clutch assembly is a precisely balanced unit. Never

replace parts with used parts from another clutch

assembly.

NOTICE

A damaged shift weight is usually caused by a

damaged or stuck roller in the spider assembly. Refer to

Roller, Pin, and Thrust Washer Inspection page 6.11

procedure.

PVT SYSTEM

Polaris RZR PRO R 4 User Manual

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